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IAC Assessment: OK0919
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IAC Assessment: OK0919
IAC Center Oklahoma State University
Assessment Year 2015
Principal Product Asphalt based roof coatings
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 106,500
Annual Production 8,065 Thousand Gallons
Production Hrs. Annual 2,860
Location (State) TX
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,967 657,274 kWh $0.13
Natural Gas $134,252 42,078 MMBtu $3.19
TOTAL ENERGY COSTS $229,724
RECOMMENDED SAVINGS* $31,266 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,346
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$758
Cost:
$1,688
$758 5,783 - - $758
5,783
kWh
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,030
Cost:
$1,790
$2,030 15,494 - - $2,030
15,494
kWh
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$815
Cost:
$3,390
$815 6,220 - - $815
6,220
kWh
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,498
Cost:
$3,000
- - $4,498 1,410 -
-
kWh
$4,498
1,410
MMBtu
05: 2.1224 REPLACE BOILER Savings:
$10,468
Cost:
$22,000
- - $10,468 3,282 -
-
kWh
$10,468
3,282
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$435
Cost:
$600
- - $435 137 -
-
kWh
$435
137
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,213
Cost:
$6,000
- - $4,213 1,321 -
-
kWh
$4,213
1,321
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,725
Cost:
$2,000
- - $2,725 854 -
-
kWh
$2,725
854
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,124
Cost:
$5,120
- - $3,124 979 -
-
kWh
$3,124
979
MMBtu
10: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,991
Cost:
$100
$1,583 12,086 $408 128 $1,583
12,086
kWh
$408
128
MMBtu
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$208
Cost:
$210
$208 1,591 - - $208
1,591
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,266
Cost:
$45,898
$5,394 41,174 $25,872 8,110 $5,394
41,174
kWh
$25,872
8,110
MMBtu
TOTAL IMPLEMENTED Savings:
$14,346
Cost:
$15,898
$3,156 24,089 $11,190 3,508 $3,156
24,089
kWh
$11,190
3,508
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas