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IAC Assessment: OR0266
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IAC Assessment: OR0266
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IAC Center Oregon State University
Assessment Year 1996
Principal Product Aluminum Truck Parts
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 52,000
Annual Production 9,700,000 Pounds
Production Hrs. Annual 6,600
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $373,860 10,545,721 kWh $0.04
Electricity Demand $71,028 37,522 kW-months/year $1.89
Electricity Fees $19,386 - $ -
Natural Gas $214,537 56,311 MMBtu $3.81
TOTAL ENERGY COSTS $803,944
RECOMMENDED SAVINGS* $124,052 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,780
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 3.2135 EXTEND SOLUTION LIFE WITH FILTERING OR CARBONATE FREEZING Savings:
$5,657
Cost:
$2,800
$(-343) (-9,672) $(-58) (-13) - - - - $428 150 $5,630 - $(-343)
(-9,672)
kWh
$(-58)
(-13)
kW-months/year
-
-
$
-
-
MMBtu
$428
150
gal
$5,630
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,123
Cost:
$7,260
$13,716 385,698 $2,407 552 - - - - - - - - $13,716
385,698
kWh
$2,407
552
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,329
Cost:
$5,300
$2,753 77,374 $576 132 - - - - - - - - $2,753
77,374
kWh
$576
132
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,043
Cost:
$10,600
- - - - $3,043 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,043
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$70,500
Cost:
$45,000
- - - - - - $70,500 17,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$70,500
17,000
MMBtu
-
-
gal
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,400
Cost:
$179,000
$42,700 1,200,469 $10,500 2,400 - - $(-27,800) (-6,710) - - - - $42,700
1,200,469
kWh
$10,500
2,400
kW-months/year
-
-
$
$(-27,800)
(-6,710)
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$124,052
Cost:
$249,960
$58,826 1,653,869 $13,425 3,071 $3,043 - $42,700 10,290 $428 150 $5,630 - $58,826
1,653,869
kWh
$13,425
3,071
kW-months/year
$3,043
-
$
$42,700
10,290
MMBtu
$428
150
gal
$5,630
-
$
TOTAL IMPLEMENTED Savings:
$21,780
Cost:
$10,060
$13,373 376,026 $2,349 539 - - - - $428 150 $5,630 - $13,373
376,026
kWh
$2,349
539
kW-months/year
-
-
$
-
-
MMBtu
$428
150
gal
$5,630
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes