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IAC Assessment: OR0332
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IAC Assessment: OR0332
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Particleboard
NAICS n/a
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 177
Plant Area (Sq.Ft.) 914,760
Annual Production 183,866,079 Thousand Feet
Production Hrs. Annual 8,400
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,367,351 41,073,565 kWh $0.03
Electricity Demand $249,859 931,152 kW-months/year $0.27
Electricity Fees $12,278 - $ -
Natural Gas $1,200,955 525,556 MMBtu $2.29
LPG $36,521 6,109 MMBtu $5.98
TOTAL ENERGY COSTS $2,909,006
RECOMMENDED SAVINGS* $352,321 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,024
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$77,144
Cost:
$350,000
- - - - $77,144 33,541 - - - - - - -
-
kWh
-
-
kW-months/year
$77,144
33,541
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$5,644
Cost:
-
- - - - $5,644 2,454 - - - - - - -
-
kWh
-
-
kW-months/year
$5,644
2,454
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$53,320
Cost:
$75,400
$(-9,760) (-293,376) $(-1,350) (-419) $64,430 27,990 - - - - - - $(-9,760)
(-293,376)
kWh
$(-1,350)
(-419)
kW-months/year
$64,430
27,990
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$19,647
Cost:
$87,375
$16,251 488,277 $3,396 1,055 - - - - - - - - $16,251
488,277
kWh
$3,396
1,055
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
-
Cost:
$54,400
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,450
Cost:
-
$5,450 163,540 - - - - - - - - - - $5,450
163,540
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,696
Cost:
$1,200
$2,035 115,768 $661 166 - - - - - - - - $2,035
115,768
kWh
$661
166
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$16,275
Cost:
$7,000
- - - - - - - - - - $16,275 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$16,275
-
$
09: 4.651 INSTALL BACK-UP EQUIPMENT Savings:
$103,215
Cost:
$408,000
- - - - - - - - - - $103,215 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$103,215
-
$
10: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$68,930
Cost:
$131,400
$(-3,470) (-104,045) - - - - $12,800 2,610,000 $59,600 - - - $(-3,470)
(-104,045)
kWh
-
-
kW-months/year
-
-
MMBtu
$12,800
2,610,000
lb
$59,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$352,321
Cost:
$1,114,775
$10,506 370,164 $2,707 802 $147,218 63,985 $12,800 2,610,000 $59,600 - $119,490 - $10,506
370,164
kWh
$2,707
802
kW-months/year
$147,218
63,985
MMBtu
$12,800
2,610,000
lb
$59,600
-
$
$119,490
-
$
TOTAL IMPLEMENTED Savings:
$80,024
Cost:
$185,800
$1,980 59,495 - - $5,644 2,454 $12,800 2,610,000 $59,600 - - - $1,980
59,495
kWh
-
-
kW-months/year
$5,644
2,454
MMBtu
$12,800
2,610,000
lb
$59,600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product