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IAC Assessment: OR0341
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IAC Assessment: OR0341
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Sound absorbing Materials
NAICS n/a
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 213
Plant Area (Sq.Ft.) 345,600
Annual Production 648,500 Pieces
Production Hrs. Annual 6,240
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,886 23,245,311 kWh $0.03
Electricity Demand $105,744 528,720 kW-months/year $0.20
Electricity Fees $7,681 - $ -
Natural Gas $2,053,252 840,030 MMBtu $2.44
TOTAL ENERGY COSTS $3,018,646
RECOMMENDED SAVINGS* $1,057,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $845,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
01: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$661,700
Cost:
$72,000
- - - - - - - - - - - - - - $661,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$661,700
-
$
-
-
Tgal
-
-
$
02: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$162,000
Cost:
$183,000
- - - - - - $105,000 39,200,000 $1,600 379,000 - - $13,900 - - - $41,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$105,000
39,200,000
Tgal
$1,600
379,000
lb
-
-
$
$13,900
-
$
-
-
$
$41,500
-
Tgal
-
-
$
03: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$5,880
Cost:
-
- - - - - - - - $5,880 136,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,880
136,000
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,300
Cost:
$6,600
- - - - - - - - $740 18,800 - - - - $560 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$740
18,800
lb
-
-
$
-
-
$
$560
-
$
-
-
Tgal
-
-
$
05: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$106,000
Cost:
$106,500
- - - - - - - - - - $103,000 - $3,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$103,000
-
$
$3,000
-
$
-
-
$
-
-
Tgal
-
-
$
06: 4.6420 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$4,930
Cost:
$4,250
- - - - - - - - - - - - - - - - - - $4,930 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
$4,930
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$93,630
Cost:
$40,200
$(-18,800) (-643,025) $(-2,970) (-1,236) $115,400 50,590 - - - - - - - - - - - - - - $(-18,800)
(-643,025)
kWh
$(-2,970)
(-1,236)
kW-months/year
$115,400
50,590
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,610
Cost:
$500
- - - - $5,610 2,460 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,610
2,460
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,570
Cost:
$8,000
$14,310 488,570 $2,260 940 - - - - - - - - - - - - - - - - $14,310
488,570
kWh
$2,260
940
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,057,620
Cost:
$421,050
$(-4,490) (-154,455) $(-710) (-296) $121,010 53,050 $105,000 39,200,000 $8,220 533,800 $103,000 - $16,900 - $662,260 - $41,500 - $4,930 - $(-4,490)
(-154,455)
kWh
$(-710)
(-296)
kW-months/year
$121,010
53,050
MMBtu
$105,000
39,200,000
Tgal
$8,220
533,800
lb
$103,000
-
$
$16,900
-
$
$662,260
-
$
$41,500
-
Tgal
$4,930
-
$
TOTAL IMPLEMENTED Savings:
$845,200
Cost:
$267,250
$14,310 488,570 $2,260 940 - - $105,000 39,200,000 $1,600 379,000 - - $13,900 - $661,700 - $41,500 - $4,930 - $14,310
488,570
kWh
$2,260
940
kW-months/year
-
-
MMBtu
$105,000
39,200,000
Tgal
$1,600
379,000
lb
-
-
$
$13,900
-
$
$661,700
-
$
$41,500
-
Tgal
$4,930
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Water Consumption Primary Product