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IAC Assessment: OR0343
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IAC Assessment: OR0343
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Model train cars
NAICS n/a
SIC 3944 - Games, Toys, and Children's Vehicles, Except Dolls and Bicycles
Sales $1,000,000-$5,000,000
# of Employees 87
Plant Area (Sq.Ft.) 33,000
Annual Production 320,000 Pieces
Production Hrs. Annual 2,032
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $16,757 491,794 kWh $0.03
Electricity Demand $7,031 31,248 kW-months/year $0.23
Electricity Fees $4,114 - $ -
Natural Gas $3,762 767 MMBtu $4.90
TOTAL ENERGY COSTS $33,670
RECOMMENDED SAVINGS* $436,624 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $
01: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$290,000
Cost:
$165,000
- - - - - - - - $290,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$290,000
-
$
-
-
$
-
-
$
02: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$45,000
Cost:
$23,000
- - - - - - - - $45,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$45,000
-
$
-
-
$
-
-
$
03: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$39,300
Cost:
$32,000
- - - - - - - - $39,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$39,300
-
$
-
-
$
-
-
$
04: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$37,500
Cost:
$50,000
- - - - - - - - - - - - $37,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
$37,500
-
$
05: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$17,775
Cost:
$250
- - - - - - - - $17,775 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$17,775
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,746
Cost:
-
$1,111 32,825 $635 172 - - - - - - - - - - $1,111
32,825
kWh
$635
172
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$403
Cost:
-
$256 7,620 $147 40 - - - - - - - - - - $256
7,620
kWh
$147
40
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$360
Cost:
$1,000
- - - - $360 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$360
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
09: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$4,540
Cost:
$6,000
- - - - - - $1,750 385 - - $2,790 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,750
385
gal
-
-
$
$2,790
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$436,624
Cost:
$277,250
$1,367 40,445 $782 212 $360 - $1,750 385 $392,075 - $2,790 - $37,500 - $1,367
40,445
kWh
$782
212
kW-months/year
$360
-
$
$1,750
385
gal
$392,075
-
$
$2,790
-
$
$37,500
-
$
TOTAL IMPLEMENTED Savings:
$82,500
Cost:
$73,000
- - - - - - - - $45,000 - - - $37,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$45,000
-
$
-
-
$
$37,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product