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IAC Assessment: OR0348
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IAC Assessment: OR0348
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Plastic injection parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 0
Annual Production 21,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,157 4,468,054 kWh $0.04
Electricity Demand $25,702 127,476 kW-months/year $0.20
Electricity Fees $2,568 - $ -
Natural Gas $5,505 1,505 MMBtu $3.66
TOTAL ENERGY COSTS $240,416
RECOMMENDED SAVINGS* $169,161 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,665
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$142,000
Cost:
$35,600
- - - - $142,000 - - - -
-
kWh
-
-
$
$142,000
-
$
-
-
$
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$18,900
Cost:
$9,000
- - - - $18,900 - - - -
-
kWh
-
-
$
$18,900
-
$
-
-
$
03: 3.2172 USE AUTOMATIC CLEANING EQUIPMENT Savings:
$3,765
Cost:
$800
- - - - $3,950 - $(-185) - -
-
kWh
-
-
$
$3,950
-
$
$(-185)
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,397
Cost:
$8,000
- - $2,397 - - - - - -
-
kWh
$2,397
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,099
Cost:
$6,938
$2,099 50,117 - - - - - - $2,099
50,117
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$169,161
Cost:
$60,338
$2,099 50,117 $2,397 - $164,850 - $(-185) - $2,099
50,117
kWh
$2,397
-
$
$164,850
-
$
$(-185)
-
$
TOTAL IMPLEMENTED Savings:
$22,665
Cost:
$9,800
- - - - $22,850 - $(-185) - -
-
kWh
-
-
$
$22,850
-
$
$(-185)
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost