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IAC Assessment: OR0352
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IAC Assessment: OR0352
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Aluminum die-castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 85,000
Annual Production 4,800,000 Pounds
Production Hrs. Annual 6,120
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $146,287 6,780,481 kWh $0.02
Electricity Demand $62,658 169,728 kW-months/year $0.37
Electricity Fees $12,512 - $ -
Natural Gas $264,334 73,183 MMBtu $3.61
LPG $8,760 636 MMBtu $13.77
TOTAL ENERGY COSTS $510,375
RECOMMENDED SAVINGS* $86,719 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Fees Natural Gas Personnel Changes Electricity Fees Natural Gas Personnel Changes
$ $ $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$60,160
Cost:
$81,250
- - $60,160 17,978 - - -
-
$
$60,160
17,978
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,270
Cost:
$3,200
- - $6,270 1,873 - - -
-
$
$6,270
1,873
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,819
Cost:
$8,400
$9,819 - - - - - $9,819
-
$
-
-
MMBtu
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,970
Cost:
$950
- - $3,970 1,100 - - -
-
$
$3,970
1,100
MMBtu
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$1,940
Cost:
$870
- - $1,940 539 - - -
-
$
$1,940
539
MMBtu
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$2,130
Cost:
$5,385
- - $2,130 636 - - -
-
$
$2,130
636
MMBtu
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,430
Cost:
-
- - - - $2,430 - -
-
$
-
-
MMBtu
$2,430
-
$
TOTAL RECOMMENDED Savings:
$86,719
Cost:
$100,055
$9,819 - $74,470 22,126 $2,430 - $9,819
-
$
$74,470
22,126
MMBtu
$2,430
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ $ $ MMBtu $ $
Electricity Fees Natural Gas Personnel Changes Electricity Fees Natural Gas Personnel Changes