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IAC Assessment: OR0355
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IAC Assessment: OR0355
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Nonferrous machine parts
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $100,000,000-$500,000,000
# of Employees 489
Plant Area (Sq.Ft.) 173,000
Annual Production 1,579,000 Pounds
Production Hrs. Annual 7,680
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $725,344 22,253,224 kWh $0.03
Electricity Demand $278,486 939,492 kW-months/year $0.30
Electricity Fees $9,671 - $ -
Natural Gas $576,128 155,045 MMBtu $3.72
TOTAL ENERGY COSTS $1,930,902
RECOMMENDED SAVINGS* $178,526 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$44,724
Cost:
-
$27,866 783,705 $16,858 2,468 - - - - - - - - - - - - - - $27,866
783,705
kWh
$16,858
2,468
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,870
Cost:
-
$4,750 133,646 $120 209 - - - - - - - - - - - - - - $4,750
133,646
kWh
$120
209
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.2176 INCREASE USE OF AUTOMATION Savings:
$55,130
Cost:
$144,750
- - - - - - - - - - $57,730 - - - $(-2,600) - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
$57,730
-
$
-
-
$
$(-2,600)
-
$
-
-
$
04: 3.2176 INCREASE USE OF AUTOMATION Savings:
$30,485
Cost:
$15,439
- - - - - - - - - - $30,485 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
$30,485
-
$
-
-
$
-
-
$
-
-
$
05: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$20,080
Cost:
$32,300
- - - - - - - - - - $2,840 - $17,240 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
$2,840
-
$
$17,240
-
$
-
-
$
-
-
$
06: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$5,926
Cost:
$7,000
$(-14) (-293) - - - - - - - - $5,940 - - - - - - - $(-14)
(-293)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
$5,940
-
$
-
-
$
-
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$9,531
Cost:
$3,000
- - - - - - $3,726 100,000 $4,805 98,000 - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,726
100,000
lb
$4,805
98,000
lb
-
-
$
-
-
$
-
-
$
$1,000
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$7,780
Cost:
$2,016
$(-45) (-1,172) $(-30) (-4) $7,855 1,680,000 - - - - - - - - - - - - $(-45)
(-1,172)
kWh
$(-30)
(-4)
kW-months/year
$7,855
1,680,000
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$178,526
Cost:
$204,505
$32,557 915,886 $16,948 2,673 $7,855 1,680,000 $3,726 100,000 $4,805 98,000 $96,995 - $17,240 - $(-2,600) - $1,000 - $32,557
915,886
kWh
$16,948
2,673
kW-months/year
$7,855
1,680,000
Tgal
$3,726
100,000
lb
$4,805
98,000
lb
$96,995
-
$
$17,240
-
$
$(-2,600)
-
$
$1,000
-
$
TOTAL IMPLEMENTED Savings:
$49,594
Cost:
-
$32,616 917,351 $16,978 2,677 - - - - - - - - - - - - - - $32,616
917,351
kWh
$16,978
2,677
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production