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IAC Assessment: OR0387
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IAC Assessment: OR0387
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IAC Center Oregon State University
Assessment Year 2001
Principal Product Artificial Crab/Surimi Seafood
NAICS n/a
SIC 2092 - Fresh Or Frozen Prepared Fish
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 12,341,692 Pounds
Production Hrs. Annual 4,824
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,749 2,556,300 kWh $0.04
Electricity Demand $21,466 64,224 kW-months/year $0.33
Natural Gas $171,146 25,110 MMBtu $6.82
TOTAL ENERGY COSTS $327,575
RECOMMENDED SAVINGS* $1,392,005 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $690,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ %
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$176,000
Cost:
$5,000
- - - - - - - - - - - - - - $176,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$176,000
-
$
-
-
%
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$440,800
Cost:
$128,700
- - - - - - - - $291,600 - $(-12,900) - - - - - $162,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$291,600
-
$
$(-12,900)
-
$
-
-
$
-
-
$
$162,100
-
%
03: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$324,800
Cost:
$138,000
- - - - - - - - - - - - $(-30,600) - - - $355,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$(-30,600)
-
$
-
-
$
$355,400
-
%
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$373,000
Cost:
$580,000
$(-50,000) (-1,393,000) $(-15,000) (-3,504) - - - - - - $(-27,000) - $465,000 - - - - - $(-50,000)
(-1,393,000)
kWh
$(-15,000)
(-3,504)
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$(-27,000)
-
$
$465,000
-
$
-
-
$
-
-
%
05: 4.3230 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$57,000
Cost:
$74,000
- - - - - - - - - - $57,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$57,000
-
$
-
-
$
-
-
$
-
-
%
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,800
Cost:
$5,850
- - - - $12,800 2,072 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,800
2,072
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$3,400
Cost:
$5,400
$3,400 96,939 - - - - - - - - - - - - - - - - $3,400
96,939
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$1,885
Cost:
$300
- - - - $1,885 306 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,885
306
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
09: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$2,320
Cost:
-
- - - - - - $2,560 74,880 - - $(-240) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,560
74,880
lb
-
-
$
$(-240)
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,392,005
Cost:
$937,250
$(-46,600) (-1,296,061) $(-15,000) (-3,504) $14,685 2,378 $2,560 74,880 $291,600 - $16,860 - $434,400 - $176,000 - $517,500 - $(-46,600)
(-1,296,061)
kWh
$(-15,000)
(-3,504)
kW-months/year
$14,685
2,378
MMBtu
$2,560
74,880
lb
$291,600
-
$
$16,860
-
$
$434,400
-
$
$176,000
-
$
$517,500
-
%
TOTAL IMPLEMENTED Savings:
$690,805
Cost:
$213,850
- - - - $14,685 2,378 $2,560 74,880 $291,600 - $43,860 - - - $176,000 - $162,100 - -
-
kWh
-
-
kW-months/year
$14,685
2,378
MMBtu
$2,560
74,880
lb
$291,600
-
$
$43,860
-
$
-
-
$
$176,000
-
$
$162,100
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production