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IAC Assessment: OR0392
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IAC Assessment: OR0392
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IAC Center Oregon State University
Assessment Year 2001
Principal Product Refined Copper
NAICS n/a
SIC 1021 - Copper Ores
Sales >$500,000,000
# of Employees 2,300
Plant Area (Sq.Ft.) 0
Annual Production 310,000 Tons
Production Hrs. Annual 8,400
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Natural Gas $10,664,164 2,666,041 MMBtu $4.00
Coal $15,605,350 17,477,992 MMBtu $0.89
TOTAL ENERGY COSTS $26,269,514
RECOMMENDED SAVINGS* $9,221,800 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,400
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Coal Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.3323 INSTALL EMISSIONS CONTROLS TO INCREASE CAPACITY Savings:
$6,372,100
Cost:
$5,833,000
$10,700,000 428,400,000 - - $(-5,714,900) (-4,904,200) - - $(-63,000) - $1,450,000 - $10,700,000
428,400,000
kWh
-
-
MMBtu
$(-5,714,900)
(-4,904,200)
MMBtu
-
-
$
$(-63,000)
-
$
$1,450,000
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$2,259,300
Cost:
$536,756
$(-2,180,000) (-87,200,000) $4,439,300 1,109,824 - - - - - - - - $(-2,180,000)
(-87,200,000)
kWh
$4,439,300
1,109,824
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.1124 REPLACE DIRECT FIRED WITH STEAM HEAT Savings:
$96,000
Cost:
$144,600
$(-420,000) (-16,800,000) $516,000 129,000 - - - - - - - - $(-420,000)
(-16,800,000)
kWh
$516,000
129,000
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,400
Cost:
$7,500
$7,400 297,000 - - - - - - - - - - $7,400
297,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$137,600
Cost:
$58,600
$137,600 5,504,000 - - - - - - - - - - $137,600
5,504,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2221 USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC Savings:
$200,000
Cost:
$493,000
- - $200,000 50,000 - - - - - - - - -
-
kWh
$200,000
50,000
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$149,400
Cost:
$426,960
- - - - - - $149,400 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$149,400
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$9,221,800
Cost:
$7,500,416
$8,245,000 330,201,000 $5,155,300 1,288,824 $(-5,714,900) (-4,904,200) $149,400 - $(-63,000) - $1,450,000 - $8,245,000
330,201,000
kWh
$5,155,300
1,288,824
MMBtu
$(-5,714,900)
(-4,904,200)
MMBtu
$149,400
-
$
$(-63,000)
-
$
$1,450,000
-
$
TOTAL IMPLEMENTED Savings:
$7,400
Cost:
$7,500
$7,400 297,000 - - - - - - - - - - $7,400
297,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Coal Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Coal Personnel Changes Primary Raw Material Ancillary Material Cost