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IAC Assessment: OR0401
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IAC Assessment: OR0401
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IAC Center Oregon State University
Assessment Year 2001
Principal Product Lumber
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $50,000,000-$100,000,000
# of Employees 155
Plant Area (Sq.Ft.) 0
Annual Production 167,129,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) ID
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $510,940 18,054,400 kWh $0.03
Electricity Demand $224,039 47,172 kW-months/year $4.75
TOTAL ENERGY COSTS $734,979
RECOMMENDED SAVINGS* $1,967,368 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,232
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Wood Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$76,739
Cost:
$50,000
- - $76,739 30,000 - - - - - - - - - - -
-
kWh
$76,739
30,000
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,160
Cost:
$6,000
$4,140 146,100 $2,020 425 - - - - - - - - - - $4,140
146,100
kWh
$2,020
425
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$56,333
Cost:
$68,000
$56,333 1,990,553 - - - - - - - - - - - - $56,333
1,990,553
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$560,470
Cost:
$690,000
- - - - $20,470 10,235 - - - - - - $540,000 - -
-
kWh
-
-
kW-months/year
$20,470
10,235
MMBtu
-
-
$
-
-
$
-
-
$
$540,000
-
%
05: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$524,500
Cost:
$2,000,000
- - - - - - $216,000 - $(-150,000) - - - $458,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$216,000
-
$
$(-150,000)
-
$
-
-
$
$458,500
-
%
06: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$473,166
Cost:
$120,000
- - - - - - - - - - - - $473,166 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$473,166
-
%
07: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$270,000
Cost:
$50,000
- - - - - - - - - - $270,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$270,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,967,368
Cost:
$2,984,000
$60,473 2,136,653 $78,759 30,425 $20,470 10,235 $216,000 - $(-150,000) - $270,000 - $1,471,666 - $60,473
2,136,653
kWh
$78,759
30,425
kW-months/year
$20,470
10,235
MMBtu
$216,000
-
$
$(-150,000)
-
$
$270,000
-
$
$1,471,666
-
%
TOTAL IMPLEMENTED Savings:
$139,232
Cost:
$124,000
$60,473 2,136,653 $78,759 30,425 - - - - - - - - - - $60,473
2,136,653
kWh
$78,759
30,425
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Wood Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Wood Personnel Changes Administrative Changes Primary Product Increase in Production