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IAC Assessment: OR0405
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IAC Assessment: OR0405
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IAC Center Oregon State University
Assessment Year 2001
Principal Product Lumber
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 119
Plant Area (Sq.Ft.) 0
Annual Production 111,461 Thousand Feet
Production Hrs. Annual 4,518
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,996 7,741,800 kWh $0.03
Electricity Demand $64,989 20,628 kW-months/year $3.15
Electricity Fees $64,156 - $ -
Natural Gas $1,155 138 MMBtu $8.37
TOTAL ENERGY COSTS $370,296
RECOMMENDED SAVINGS* $1,301,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $916,086
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$265,366
Cost:
$900,000
$(-1,867) (-60,240) $(-567) (-180) - - $284,300 - $(-16,500) - - - $(-1,867)
(-60,240)
kWh
$(-567)
(-180)
kW-months/year
-
-
$
$284,300
-
$
$(-16,500)
-
$
-
-
$
02: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$879,623
Cost:
$145,450
$1,245 40,160 $378 120 - - - - - - $878,000 - $1,245
40,160
kWh
$378
120
kW-months/year
-
-
$
-
-
$
-
-
$
$878,000
-
$
03: 4.6420 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$116,900
Cost:
$20,000
- - - - - - - - $(-1,100) - $118,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$(-1,100)
-
$
$118,000
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,987
Cost:
$28,200
- - - - $17,987 - - - - - - - -
-
kWh
-
-
kW-months/year
$17,987
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,599
Cost:
$4,500
$3,900 125,816 $699 222 - - - - - - - - $3,900
125,816
kWh
$699
222
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,877
Cost:
$4,000
$13,284 428,510 $593 188 - - - - - - - - $13,284
428,510
kWh
$593
188
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,092
Cost:
$13,700
$2,372 76,500 $720 228 - - - - - - - - $2,372
76,500
kWh
$720
228
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,301,444
Cost:
$1,115,850
$18,934 610,746 $1,823 578 $17,987 - $284,300 - $(-17,600) - $996,000 - $18,934
610,746
kWh
$1,823
578
kW-months/year
$17,987
-
$
$284,300
-
$
$(-17,600)
-
$
$996,000
-
$
TOTAL IMPLEMENTED Savings:
$916,086
Cost:
$182,150
$18,429 594,486 $1,670 530 $17,987 - - - - - $878,000 - $18,429
594,486
kWh
$1,670
530
kW-months/year
$17,987
-
$
-
-
$
-
-
$
$878,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Primary Product