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IAC Assessment: OR0435
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IAC Assessment: OR0435
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IAC Center Oregon State University
Assessment Year 2003
Principal Product Architectural Concrete
NAICS 327390 - Other Concrete Product Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 49
Plant Area (Sq.Ft.) 0
Annual Production 5,000 Pieces
Production Hrs. Annual 2,080
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $847,834 24,349,051 kWh $0.03
Electricity Demand $153,966 45,024 kW-months/year $3.42
Electricity Fees $41,200 - $ -
Natural Gas $564,896 128,003 MMBtu $4.41
TOTAL ENERGY COSTS $1,607,896
RECOMMENDED SAVINGS* $100,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,131
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$44,700
Cost:
$32,500
- - - - - - $44,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$44,700
-
$
-
-
$
-
-
$
02: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$33,850
Cost:
$85,000
$(-185) (-3,410) $(-1,815) (-660) - - $(-3,150) - $39,000 - - - $(-185)
(-3,410)
kWh
$(-1,815)
(-660)
kW-months/year
-
-
MMBtu
$(-3,150)
-
$
$39,000
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,740
Cost:
$1,070
$3,200 57,000 $850 296 - - $(-150) - - - $(-160) - $3,200
57,000
kWh
$850
296
kW-months/year
-
-
MMBtu
$(-150)
-
$
-
-
$
$(-160)
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,300
Cost:
$18,600
$7,410 134,000 $1,890 688 - - - - - - - - $7,410
134,000
kWh
$1,890
688
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,780
Cost:
$150
- - - - $5,080 85 $(-300) - - - - - -
-
kWh
-
-
kW-months/year
$5,080
85
MMBtu
$(-300)
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,400
Cost:
$210
$3,400 60,700 - - - - - - - - - - $3,400
60,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$450
Cost:
-
$350 6,300 $100 36 - - - - - - - - $350
6,300
kWh
$100
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$501
Cost:
-
$389 7,060 $112 41 - - - - - - - - $389
7,060
kWh
$112
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$100,721
Cost:
$137,530
$14,564 261,650 $1,137 401 $5,080 85 $41,100 - $39,000 - $(-160) - $14,564
261,650
kWh
$1,137
401
kW-months/year
$5,080
85
MMBtu
$41,100
-
$
$39,000
-
$
$(-160)
-
$
TOTAL IMPLEMENTED Savings:
$63,131
Cost:
$51,460
$11,549 208,060 $2,102 765 $5,080 85 $44,400 - - - - - $11,549
208,060
kWh
$2,102
765
kW-months/year
$5,080
85
MMBtu
$44,400
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material