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IAC Assessment: OR0455
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IAC Assessment: OR0455
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Ultra Pure Chemicals
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 37,200
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $186,423 3,624,800 kWh $0.05
Electricity Demand $36,904 82,440 kW-months/year $0.45
Electricity Fees $11,936 - $ -
Natural Gas $96,605 14,852 MMBtu $6.50
TOTAL ENERGY COSTS $331,868
RECOMMENDED SAVINGS* $66,410 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,230
#|Description Savings
Cost
Status Electricity Usage Natural Gas Gaseous Waste Electricity Usage Natural Gas Gaseous Waste
$ kWh $ MMBtu $ lb
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$45,100
Cost:
$16,200
- - - - $45,100 45,280 -
-
kWh
-
-
MMBtu
$45,100
45,280
lb
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$9,570
Cost:
-
- - $9,570 1,472 - - -
-
kWh
$9,570
1,472
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,670
Cost:
$6,670
$6,670 109,000 - - - - $6,670
109,000
kWh
-
-
MMBtu
-
-
lb
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,140
Cost:
$1,750
$2,140 39,600 - - - - $2,140
39,600
kWh
-
-
MMBtu
-
-
lb
05: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$1,420
Cost:
$150
- - $1,420 292 - - -
-
kWh
$1,420
292
MMBtu
-
-
lb
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,510
Cost:
$790
- - $1,510 256 - - -
-
kWh
$1,510
256
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$66,410
Cost:
$25,560
$8,810 148,600 $12,500 2,020 $45,100 45,280 $8,810
148,600
kWh
$12,500
2,020
MMBtu
$45,100
45,280
lb
TOTAL IMPLEMENTED Savings:
$58,230
Cost:
$18,100
$2,140 39,600 $10,990 1,764 $45,100 45,280 $2,140
39,600
kWh
$10,990
1,764
MMBtu
$45,100
45,280
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Gaseous Waste Electricity Usage Natural Gas Gaseous Waste