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IAC Assessment: OR0457
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IAC Assessment: OR0457
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Frozen Vegetables
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 287,300
Annual Production 254,000,000 Thousand Feet
Production Hrs. Annual 4,368
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,876 12,810,450 kWh $0.05
Electricity Demand $120,941 293,784 kW-months/year $0.41
Electricity Fees $101,175 - $ -
Natural Gas $117,440 16,806 MMBtu $6.99
TOTAL ENERGY COSTS $1,020,432
RECOMMENDED SAVINGS* $96,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,320
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,600
Cost:
$25,000
$20,450 385,000 $4,150 70 - - $20,450
385,000
kWh
$4,150
70
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,140
Cost:
$10,000
$5,070 95,300 $1,070 18 - - $5,070
95,300
kWh
$1,070
18
kW-months/year
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$31,300
Cost:
-
$26,300 495,000 $5,000 84 - - $26,300
495,000
kWh
$5,000
84
kW-months/year
-
-
MMBtu
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$13,100
Cost:
$42,000
$11,600 219,000 $1,500 25 - - $11,600
219,000
kWh
$1,500
25
kW-months/year
-
-
MMBtu
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$18,900
Cost:
-
$18,900 355,000 - - - - $18,900
355,000
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$2,520
Cost:
$300
- - - - $2,520 492 -
-
kWh
-
-
kW-months/year
$2,520
492
MMBtu
TOTAL RECOMMENDED Savings:
$96,560
Cost:
$77,300
$82,320 1,549,300 $11,720 197 $2,520 492 $82,320
1,549,300
kWh
$11,720
197
kW-months/year
$2,520
492
MMBtu
TOTAL IMPLEMENTED Savings:
$77,320
Cost:
$25,300
$65,650 1,235,000 $9,150 154 $2,520 492 $65,650
1,235,000
kWh
$9,150
154
kW-months/year
$2,520
492
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas