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IAC Assessment: OR0461
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IAC Assessment: OR0461
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Ion Guns
NAICS 334516 - Analytical Laboratory Instrument Manufacturing
SIC 3826 - Analytical Instruments
Sales $100,000,000-$500,000,000
# of Employees 380
Plant Area (Sq.Ft.) 180,000
Annual Production 36 Pieces
Production Hrs. Annual 2,080
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $411,223 8,186,800 kWh $0.05
Electricity Demand $73,093 14,530 kW-months/year $5.03
Electricity Fees $18,655 - $ -
Natural Gas $12,256 1,398 MMBtu $8.76
TOTAL ENERGY COSTS $554,972
RECOMMENDED SAVINGS* $2,682,130 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,377,220
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,372,930
Cost:
$1,150
- - - - $(-27,070) - - - $2,400,000 - -
-
kWh
-
-
kW-months/year
$(-27,070)
-
$
-
-
$
$2,400,000
-
%
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$303,000
Cost:
$1,000
- - - - - - $(-180,000) - $483,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-180,000)
-
$
$483,000
-
%
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,290
Cost:
$2,690
$3,640 72,550 $650 131 - - - - - - $3,640
72,550
kWh
$650
131
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,910
Cost:
$875
$1,910 38,100 - - - - - - - - $1,910
38,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$2,682,130
Cost:
$5,715
$5,550 110,650 $650 131 $(-27,070) - $(-180,000) - $2,883,000 - $5,550
110,650
kWh
$650
131
kW-months/year
$(-27,070)
-
$
$(-180,000)
-
$
$2,883,000
-
%
TOTAL IMPLEMENTED Savings:
$2,377,220
Cost:
$3,840
$3,640 72,550 $650 131 $(-27,070) - - - $2,400,000 - $3,640
72,550
kWh
$650
131
kW-months/year
$(-27,070)
-
$
-
-
$
$2,400,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production