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IAC Assessment: OR0476
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IAC Assessment: OR0476
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IAC Center Oregon State University
Assessment Year 2005
Principal Product Door Skins
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $5,000,000-$10,000,000
# of Employees 68
Plant Area (Sq.Ft.) 64,000
Annual Production 8,800,000 Pieces
Production Hrs. Annual 8,400
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,009,647 33,266,800 kWh $0.03
Electricity Demand $183,376 54,900 kW-months/year $3.34
Electricity Fees $40,360 - $ -
Fuel Oil #2 $495,222 56,244 MMBtu $8.80
TOTAL ENERGY COSTS $1,838,644
RECOMMENDED SAVINGS* $1,139,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,028
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$59,097
Cost:
$38,400
- - - - - - $2,216 - $56,881 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,216
-
$
$56,881
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,039,000
Cost:
$1,200,000
- - - - - - - - - - $1,039,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,039,000
-
$
03: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$9,028
Cost:
$600
- - - - $9,028 900 - - - - - - -
-
kWh
-
-
kW-months/year
$9,028
900
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$32,100
Cost:
$47,900
$27,100 891,900 $5,000 1,272 - - - - - - - - $27,100
891,900
kWh
$5,000
1,272
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,139,225
Cost:
$1,286,900
$27,100 891,900 $5,000 1,272 $9,028 900 $2,216 - $56,881 - $1,039,000 - $27,100
891,900
kWh
$5,000
1,272
kW-months/year
$9,028
900
MMBtu
$2,216
-
$
$56,881
-
$
$1,039,000
-
$
TOTAL IMPLEMENTED Savings:
$9,028
Cost:
$600
- - - - $9,028 900 - - - - - - -
-
kWh
-
-
kW-months/year
$9,028
900
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Primary Raw Material Primary Product