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IAC Assessment: OR0489
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IAC Assessment: OR0489
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IAC Center Oregon State University
Assessment Year 2005
Principal Product Dry Veener Boards
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 62,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,412 4,472,000 kWh $0.04
Electricity Demand $40,120 8,340 kW-months/year $4.81
Electricity Fees $6,227 - $ -
TOTAL ENERGY COSTS $214,759
RECOMMENDED SAVINGS* $160,070 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$19,500
Cost:
$5,400
$17,200 357,000 $2,300 504 - - - - - - - - - - $17,200
357,000
kWh
$2,300
504
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,600
Cost:
$340
$3,800 105,000 $800 167 - - - - - - - - - - $3,800
105,000
kWh
$800
167
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$80,000
Cost:
$58,000
- - - - - - - - - - - - $80,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$80,000
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,330
Cost:
$100
$1,400 38,800 $480 104 - - - - - - $450 - - - $1,400
38,800
kWh
$480
104
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$450
-
$
-
-
$
05: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$24,900
Cost:
$12
- - - - - - $24,900 14,450 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,900
14,450
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,100
Cost:
$15,400
$9,100 252,299 - - - - - - - - - - - - $9,100
252,299
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,800
Cost:
$2,100
- - - - - - $1,800 1,140 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,800
1,140
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,450
Cost:
$3,590
$2,020 56,000 $(-200) (-43) - - - - - - $(-370) - - - $2,020
56,000
kWh
$(-200)
(-43)
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-370)
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,090
Cost:
$5,200
- - - - $2,090 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,090
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$5,800
Cost:
$12,000
- - - - - - $100 56 $5,700 3,184 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$100
56
MMBtu
$5,700
3,184
MMBtu
-
-
$
-
-
$
11: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$8,500
Cost:
$22,000
- - - - - - $8,500 4,700 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,500
4,700
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$160,070
Cost:
$124,142
$33,520 809,099 $3,380 732 $2,090 - $35,300 20,346 $5,700 3,184 $80 - $80,000 - $33,520
809,099
kWh
$3,380
732
kW-months/year
$2,090
-
$
$35,300
20,346
MMBtu
$5,700
3,184
MMBtu
$80
-
$
$80,000
-
$
TOTAL IMPLEMENTED Savings:
$40,880
Cost:
$18,142
$7,220 199,800 $1,080 228 - - $26,800 15,646 $5,700 3,184 $80 - - - $7,220
199,800
kWh
$1,080
228
kW-months/year
-
-
$
$26,800
15,646
MMBtu
$5,700
3,184
MMBtu
$80
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost