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IAC Assessment: OR0503
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IAC Assessment: OR0503
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Fruit Puree
NAICS 311422 - Specialty Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 290
Plant Area (Sq.Ft.) 653,400
Annual Production 80,000 Tons
Production Hrs. Annual 6,336
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,590 7,987,180 kWh $0.02
Electricity Demand $50,081 11,180 kW-months/year $4.48
Natural Gas $2,091,106 204,269 MMBtu $10.24
TOTAL ENERGY COSTS $2,295,777
RECOMMENDED SAVINGS* $186,121 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $157,941
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$37,500
Cost:
$42,500
$(-6,500) (-180,000) $(-1,100) (-50) - - $29,500 2,890 $15,600 12,600 - - - - $(-6,500)
(-180,000)
kWh
$(-1,100)
(-50)
kW-months/year
-
-
$
$29,500
2,890
MMBtu
$15,600
12,600
Tgal
-
-
gal
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$23,480
Cost:
$24,300
$(-23,330) (-679,460) $(-4,080) - - - $30,890 3,090 - - - - $20,000 - $(-23,330)
(-679,460)
kWh
$(-4,080)
-
kW-months/year
-
-
$
$30,890
3,090
MMBtu
-
-
Tgal
-
-
gal
$20,000
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$17,800
Cost:
$36,000
$4,900 140,700 $1,900 47 - - - - - - $11,000 2,365 - - $4,900
140,700
kWh
$1,900
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$11,000
2,365
gal
-
-
$
04: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$50,800
Cost:
$11,300
- - - - - - - - - - - - $50,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$50,800
-
$
05: 3.7122 MAXIMIZE PRODUCTION RUNS TO REDUCE CLEANING Savings:
$46,500
Cost:
-
- - - - - - - - - - - - $46,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$46,500
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,341
Cost:
$600
- - - - - - $5,341 534 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,341
534
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,700
Cost:
$18,300
- - - - $4,700 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,700
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$186,121
Cost:
$133,000
$(-24,930) (-718,760) $(-3,280) (-3) $4,700 - $65,731 6,514 $15,600 12,600 $11,000 2,365 $117,300 - $(-24,930)
(-718,760)
kWh
$(-3,280)
(-3)
kW-months/year
$4,700
-
$
$65,731
6,514
MMBtu
$15,600
12,600
Tgal
$11,000
2,365
gal
$117,300
-
$
TOTAL IMPLEMENTED Savings:
$157,941
Cost:
$90,400
$(-1,600) (-39,300) $800 (-3) - - $34,841 3,424 $15,600 12,600 $11,000 2,365 $97,300 - $(-1,600)
(-39,300)
kWh
$800
(-3)
kW-months/year
-
-
$
$34,841
3,424
MMBtu
$15,600
12,600
Tgal
$11,000
2,365
gal
$97,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes