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IAC Assessment: OR0602
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IAC Assessment: OR0602
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IAC Center Oregon State University
Assessment Year 2013
Principal Product Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 4,500
Annual Production 25,000 Thousand Feet
Production Hrs. Annual 4,060
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,576 2,733,197 kWh $0.05
Electricity Demand $72,760 9,571 kW-months/year $7.60
Electricity Fees $17,389 - $ -
TOTAL ENERGY COSTS $239,725
RECOMMENDED SAVINGS* $249,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $224,987
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$199,441
Cost:
$59,312
$4,369 79,184 - - - - - - - - $195,072 - $4,369
79,184
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$195,072
-
$
02: 4.463 MODIFY FACILITY TO AVOID EXCESS MAINTENANCE COSTS Savings:
$17,131
Cost:
$45,000
$(-998) (-18,094) $(-2,298) (-285) - - $18,631 - $1,796 - - - $(-998)
(-18,094)
kWh
$(-2,298)
(-285)
kW-months/year
-
-
$
$18,631
-
$
$1,796
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,855
Cost:
$19,467
$14,420 261,334 $435 54 - - - - - - - - $14,420
261,334
kWh
$435
54
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,434
Cost:
$10,283
$3,520 63,794 $413 51 - - $893 - $608 - - - $3,520
63,794
kWh
$413
51
kW-months/year
-
-
$
$893
-
$
$608
-
$
-
-
$
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$4,904
Cost:
$4,472
$3,560 64,512 $1,344 167 - - - - - - - - $3,560
64,512
kWh
$1,344
167
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,822
Cost:
$9,150
- - - - $3,822 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,822
-
$
-
-
$
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,173
Cost:
$2,020
$1,232 22,320 $941 117 - - - - - - - - $1,232
22,320
kWh
$941
117
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,435
Cost:
$3,004
$977 17,713 $458 57 - - - - - - - - $977
17,713
kWh
$458
57
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$249,195
Cost:
$152,708
$27,080 490,763 $1,293 161 $3,822 - $19,524 - $2,404 - $195,072 - $27,080
490,763
kWh
$1,293
161
kW-months/year
$3,822
-
$
$19,524
-
$
$2,404
-
$
$195,072
-
$
TOTAL IMPLEMENTED Savings:
$224,987
Cost:
$101,216
$23,286 422,025 $1,306 162 $3,822 - $893 - $608 - $195,072 - $23,286
422,025
kWh
$1,306
162
kW-months/year
$3,822
-
$
$893
-
$
$608
-
$
$195,072
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Primary Product