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IAC Assessment: OR0617
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IAC Assessment: OR0617
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IAC Center Oregon State University
Assessment Year 2013
Principal Product Secondary Wood Product
NAICS 321918 - Other Millwork (including Flooring)
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 229
Plant Area (Sq.Ft.) 20,000
Annual Production 20,000,000 Units
Production Hrs. Annual 6,230
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $881,865 19,435,200 kWh $0.05
Electricity Demand $421,624 54,463 kW-months/year $7.74
Electricity Fees $65,203 - $ -
Natural Gas $194,521 30,270 MMBtu $6.43
TOTAL ENERGY COSTS $1,563,213
RECOMMENDED SAVINGS* $321,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,771
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,239
Cost:
$20,000
$18,342 390,255 $1,897 240 - - $18,342
390,255
kWh
$1,897
240
kW-months/year
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,455
Cost:
$4,610
$10,455 222,449 - - - - $10,455
222,449
kWh
-
-
kW-months/year
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,219
Cost:
$131,114
$22,254 473,509 $(-1,035) (-130) - - $22,254
473,509
kWh
$(-1,035)
(-130)
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,848
Cost:
$60,000
$11,436 243,321 $4,412 558 - - $11,436
243,321
kWh
$4,412
558
kW-months/year
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,516
Cost:
$13,850
$5,516 117,369 - - - - $5,516
117,369
kWh
-
-
kW-months/year
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,494
Cost:
$35,187
- - - - $8,494 - -
-
kWh
-
-
kW-months/year
$8,494
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,023
Cost:
$11,440
$1,644 34,974 $379 48 - - $1,644
34,974
kWh
$379
48
kW-months/year
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$237,215
Cost:
$2,000,000
$181,378 3,859,116 $55,837 7,068 - - $181,378
3,859,116
kWh
$55,837
7,068
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$321,009
Cost:
$2,276,201
$251,025 5,340,993 $61,490 7,784 $8,494 - $251,025
5,340,993
kWh
$61,490
7,784
kW-months/year
$8,494
-
$
TOTAL IMPLEMENTED Savings:
$81,771
Cost:
$264,761
$68,003 1,446,903 $5,274 668 $8,494 - $68,003
1,446,903
kWh
$5,274
668
kW-months/year
$8,494
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees