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IAC Assessment: OR0629
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DOE MESC
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IAC Assessment: OR0629
IAC Center Oregon State University
Assessment Year 2014
Principal Product Malted Barley
NAICS 311213 - Malt Manufacturing
SIC 2083 - Malt
Sales $50,000,000-$100,000,000
# of Employees 105
Plant Area (Sq.Ft.) 75,000
Annual Production 132,000 Tons
Production Hrs. Annual 7,488
Location (State) WA
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $949,062 20,238,230 kWh $0.05
Electricity Demand $240,683 40,519 kW-months/year $5.94
Electricity Fees $36,001 - $ -
Natural Gas $2,056,903 380,908 MMBtu $5.40
TOTAL ENERGY COSTS $3,282,649
RECOMMENDED SAVINGS* $657,757 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $619,894
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.5121 REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH Savings:
$37,907
Cost:
$21,000
$32,256 694,434 $5,651 951 - - - - $32,256
694,434
kWh
$5,651
951
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$37,863
Cost:
$38,930
- - - - $37,863 7,012 - - -
-
kWh
-
-
kW-months/year
$37,863
7,012
MMBtu
-
-
$
03: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$58,681
Cost:
$3,764
$49,934 1,075,012 $8,747 1,473 - - - - $49,934
1,075,012
kWh
$8,747
1,473
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1224 REPLACE BOILER Savings:
$523,306
Cost:
$3,403,664
- - - - $233,306 43,205 $290,000 - -
-
kWh
-
-
kW-months/year
$233,306
43,205
MMBtu
$290,000
-
$
TOTAL RECOMMENDED Savings:
$657,757
Cost:
$3,467,358
$82,190 1,769,446 $14,398 2,424 $271,169 50,217 $290,000 - $82,190
1,769,446
kWh
$14,398
2,424
kW-months/year
$271,169
50,217
MMBtu
$290,000
-
$
TOTAL IMPLEMENTED Savings:
$619,894
Cost:
$3,428,428
$82,190 1,769,446 $14,398 2,424 $233,306 43,205 $290,000 - $82,190
1,769,446
kWh
$14,398
2,424
kW-months/year
$233,306
43,205
MMBtu
$290,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes