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IAC Assessment: OR0642
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IAC Assessment: OR0642
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IAC Center Oregon State University
Assessment Year 2015
Principal Product Asphalt Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $100,000,000-$500,000,000
# of Employees 87
Plant Area (Sq.Ft.) 100,599
Annual Production 1,400,000 Pieces
Production Hrs. Annual 6,240
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $303,453 4,394,684 kWh $0.07
Electricity Demand $42,693 10,207 kW-months/year $4.18
Electricity Fees $23,279 - $ -
Natural Gas $209,473 36,597 MMBtu $5.72
LPG $42,000 2,263 MMBtu $18.56
TOTAL ENERGY COSTS $746,323
RECOMMENDED SAVINGS* $141,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,835
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $
01: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$6,091
Cost:
$44,052
$6,091 86,688 - - - - - - - - - - $6,091
86,688
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,013
Cost:
$24,232
$14,841 211,231 $1,172 289 - - - - - - - - $14,841
211,231
kWh
$1,172
289
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
03: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$46,293
Cost:
$100,000
$(-14,610) (-207,941) $(-9,717) (-2,399) - - $42,000 2,263 - - $28,620 - $(-14,610)
(-207,941)
kWh
$(-9,717)
(-2,399)
kW-months/year
-
-
MMBtu
$42,000
2,263
MMBtu
-
-
lb
$28,620
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,825
Cost:
$22,383
$5,241 74,588 $584 144 - - - - - - - - $5,241
74,588
kWh
$584
144
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,833
Cost:
$500
- - - - $2,333 461 - - - - $(-500) - -
-
kWh
-
-
kW-months/year
$2,333
461
MMBtu
-
-
MMBtu
-
-
lb
$(-500)
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$64,347
Cost:
$61,077
- - - - - - - - $125,424 136,000 $(-61,077) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$125,424
136,000
lb
$(-61,077)
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$898
Cost:
$2,015
- - - - $898 177 - - - - - - -
-
kWh
-
-
kW-months/year
$898
177
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$141,300
Cost:
$254,259
$11,563 164,566 $(-7,961) (-1,966) $3,231 638 $42,000 2,263 $125,424 136,000 $(-32,957) - $11,563
164,566
kWh
$(-7,961)
(-1,966)
kW-months/year
$3,231
638
MMBtu
$42,000
2,263
MMBtu
$125,424
136,000
lb
$(-32,957)
-
$
TOTAL IMPLEMENTED Savings:
$24,835
Cost:
$70,799
$20,932 297,919 $1,172 289 $3,231 638 - - - - $(-500) - $20,932
297,919
kWh
$1,172
289
kW-months/year
$3,231
638
MMBtu
-
-
MMBtu
-
-
lb
$(-500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Administrative Changes