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IAC Assessment: OR0687
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IAC Assessment: OR0687
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IAC Center Oregon State University
Assessment Year 2017
Principal Product Automotive Batteries
NAICS 335911 - Storage Battery Manufacturing
SIC 3691 - Storage Batteries
Sales $1,000,000-$5,000,000
# of Employees 250
Plant Area (Sq.Ft.) 204,000
Annual Production 5,000,000 Units
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,608,531 30,255,314 kWh $0.05
Electricity Demand $338,695 57,503 kW-months/year $5.89
Natural Gas $200,099 41,266 MMBtu $4.85
TOTAL ENERGY COSTS $2,147,325
RECOMMENDED SAVINGS* $220,341 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ $ $ %
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,090
Cost:
$600
- - - - $2,090 358 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,090
358
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,967
Cost:
$2,000
$2,001 47,760 $204 35 - - - - $232 - - - $530 - - - - - $2,001
47,760
kWh
$204
35
kW-months/year
-
-
MMBtu
-
-
$
$232
-
$
-
-
$
$530
-
$
-
-
$
-
-
%
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$205,629
Cost:
$340,000
$(-13,846) (-328,882) - - - - - - $2,550 - - - $6,000 - - - $210,925 - $(-13,846)
(-328,882)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,550
-
$
-
-
$
$6,000
-
$
-
-
$
$210,925
-
%
04: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,195
Cost:
$5,650
- - - - $65 11 $3,208 - - - $3,564 - - - $(-3,642) - - - -
-
kWh
-
-
kW-months/year
$65
11
MMBtu
$3,208
-
$
-
-
$
$3,564
-
$
-
-
$
$(-3,642)
-
$
-
-
%
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$6,460
Cost:
$16,124
$6,460 153,443 - - - - - - - - - - - - - - - - $6,460
153,443
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$220,341
Cost:
$364,374
$(-5,385) (-127,679) $204 35 $2,155 369 $3,208 - $2,782 - $3,564 - $6,530 - $(-3,642) - $210,925 - $(-5,385)
(-127,679)
kWh
$204
35
kW-months/year
$2,155
369
MMBtu
$3,208
-
$
$2,782
-
$
$3,564
-
$
$6,530
-
$
$(-3,642)
-
$
$210,925
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production