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IAC Assessment: OR0706
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IAC Assessment: OR0706
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oregon State University
Assessment Year 2018
Principal Product Formaldehyde resins and adhesives
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 55
Plant Area (Sq.Ft.) 348,480
Annual Production 100,000,000 Units
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $468,045 10,783,720 kWh $0.04
Electricity Demand $121,416 20,496 kW-months/year $5.92
Electricity Fees $4,842 - $ -
Natural Gas $185,362 71,395 MMBtu $2.60
TOTAL ENERGY COSTS $779,665
RECOMMENDED SAVINGS* $45,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,406
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,552
Cost:
$1,970
- - - - $3,630 1,323 $4,629 1,273 - - - - $4,293 - -
-
kWh
-
-
kW-months/year
$3,630
1,323
MMBtu
$4,629
1,273
Tgal
-
-
$
-
-
$
$4,293
-
Tgal
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$15,952
Cost:
$28,542
$2,347 44,834 $405 61 - - - - $13,200 - - - - - $2,347
44,834
kWh
$405
61
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,200
-
$
-
-
$
-
-
Tgal
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,311
Cost:
$2,097
- - - - $6,311 2,456 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,311
2,456
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$8,000
Cost:
$24,775
- - - - - - - - - - $8,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$8,000
-
$
-
-
Tgal
05: 2.5123 REDUCE FLUID FLOW RATES Savings:
$1,821
Cost:
$3,221
$1,821 42,050 - - - - - - - - - - - - $1,821
42,050
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$854
Cost:
-
$407 9,399 $447 68 - - - - - - - - - - $407
9,399
kWh
$447
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$45,490
Cost:
$60,605
$4,575 96,283 $852 129 $9,941 3,779 $4,629 1,273 $13,200 - $8,000 - $4,293 - $4,575
96,283
kWh
$852
129
kW-months/year
$9,941
3,779
MMBtu
$4,629
1,273
Tgal
$13,200
-
$
$8,000
-
$
$4,293
-
Tgal
TOTAL IMPLEMENTED Savings:
$21,406
Cost:
$26,745
$407 9,399 $447 68 $3,630 1,323 $4,629 1,273 - - $8,000 - $4,293 - $407
9,399
kWh
$447
68
kW-months/year
$3,630
1,323
MMBtu
$4,629
1,273
Tgal
-
-
$
$8,000
-
$
$4,293
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Water Consumption