IAC logo
IAC Assessment: OR0716
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OR0716
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oregon State University
Assessment Year 2019
Principal Product Aluminum Extrusion
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 101,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $920,519 16,623,640 kWh $0.06
Electricity Demand $406,468 45,784 kW-months/year $8.88
Electricity Fees $14,665 - $ -
Natural Gas $456,194 154,740 MMBtu $2.95
LPG $272,866 10,535 MMBtu $25.90
TOTAL ENERGY COSTS $2,070,712
RECOMMENDED SAVINGS* $336,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$170,737
Cost:
$8,015
$(-1,460) (-25,037) $(-486) (-53) - - - - - - $4,680 - $168,003 - $(-1,460)
(-25,037)
kWh
$(-486)
(-53)
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$4,680
-
$
$168,003
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$96,953
Cost:
$165,004
$(-11,678) (-200,232) $(-10,006) (-1,097) - - - - $118,637 4,580 - - - - $(-11,678)
(-200,232)
kWh
$(-10,006)
(-1,097)
kW-months/year
-
-
$
-
-
MMBtu
$118,637
4,580
MMBtu
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,967
Cost:
$10,000
$18,915 324,327 $4,052 444 - - - - - - - - - - $18,915
324,327
kWh
$4,052
444
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,289
Cost:
$1,500
$15,886 272,387 $3,403 373 - - - - - - - - - - $15,886
272,387
kWh
$3,403
373
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,971
Cost:
$1,200
$11,971 205,256 - - - - - - - - - - - - $11,971
205,256
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,287
Cost:
$19,796
- - - - $9,287 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,287
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,641
Cost:
$23,504
- - - - - - $5,641 1,899 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,641
1,899
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$336,845
Cost:
$229,019
$33,634 576,701 $(-3,037) (-333) $9,287 - $5,641 1,899 $118,637 4,580 $4,680 - $168,003 - $33,634
576,701
kWh
$(-3,037)
(-333)
kW-months/year
$9,287
-
$
$5,641
1,899
MMBtu
$118,637
4,580
MMBtu
$4,680
-
$
$168,003
-
$
TOTAL IMPLEMENTED Savings:
$151,180
Cost:
$177,704
$35,094 601,738 $(-2,551) (-280) - - - - $118,637 4,580 - - - - $35,094
601,738
kWh
$(-2,551)
(-280)
kW-months/year
-
-
$
-
-
MMBtu
$118,637
4,580
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material