IAC Center Oregon State University
Assessment Year 2019
Principal Product Aluminum Extrusion
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 101,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage
Electricity Usage $930,519 16,623,640
Electricity Demand $481,347 45,784
Electricity Fees $14,665 -
Natural Gas $459,194 154,740
TOTAL ENERGY COSTS $1,885,725
RECOMMENDED SAVINGS* $336,845 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material
$ kWh $ kW/month $ $ $ MMBtu $ MMBtu $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$170,737
Cost:
$8,015
$(-1,460) (-25,037) $(-486) (-53) - - - - - - $4,680 - $168,003 - $(-1,460)
(-25,037)
kWh
$(-486)
(-53)
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
$4,680
-
$
$168,003
-
$
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$96,953
Cost:
$165,004
$(-11,678) (-200,232) $(-10,006) (-1,097) - - - - $118,637 50,058 - - - - $(-11,678)
(-200,232)
kWh
$(-10,006)
(-1,097)
kW/month
-
-
$
-
-
MMBtu
$118,637
50,058
MMBtu
-
-
$
-
-
$
03: 2.4143 USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM Savings:
$22,967
Cost:
$12,432
$18,915 324,327 $4,052 444 - - - - - - - - - - $18,915
324,327
kWh
$4,052
444
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,289
Cost:
-
$15,886 272,387 $3,403 373 - - - - - - - - - - $15,886
272,387
kWh
$3,403
373
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4232 ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING Savings:
$11,971
Cost:
$2,820
$11,971 205,256 - - - - - - - - - - - - $11,971
205,256
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,287
Cost:
$19,796
- - - - $9,287 - - - - - - - - - -
-
kWh
-
-
kW/month
$9,287
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.2411 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR Savings:
$5,641
Cost:
$23,504
- - - - - - $5,641 1,899 - - - - - - -
-
kWh
-
-
kW/month
-
-
$
$5,641
1,899
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$336,845
Cost:
$231,571
$33,634 576,701 $(-3,037) (-333) $9,287 - $5,641 1,899 $118,637 50,058 $4,680 - $168,003 - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$ kWh $ kW/month $ $ $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Primary Raw Material
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