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IAC Assessment: RU0003
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IAC Assessment: RU0003
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1987
Principal Product SALICYLALDEHIDE ETC.
NAICS n/a
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 158
Plant Area (Sq.Ft.) 0
Annual Production 22,400,000 Pounds
Production Hrs. Annual 8,400
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $458,163 6,178,488 kWh $0.07
Natural Gas $510,742 149,842 MMBtu $3.41
Fuel Oil #6 $79,534 28,986 MMBtu $2.74
TOTAL ENERGY COSTS $1,048,439
RECOMMENDED SAVINGS* $145,266 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,356
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,895
Cost:
$7,500
- - $6,895 1,155 - - - - -
-
kWh
$6,895
1,155
MMBtu
-
-
MMBtu
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$88,019
Cost:
$30,000
- - $81,213 24,610 $13,056 4,758 $(-6,250) - -
-
kWh
$81,213
24,610
MMBtu
$13,056
4,758
MMBtu
$(-6,250)
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$756
Cost:
$72
$756 10,258 - - - - - - $756
10,258
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,154
Cost:
-
$1,154 15,533 - - - - - - $1,154
15,533
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$48,442
Cost:
$750
- - $47,647 14,410 $795 290 - - -
-
kWh
$47,647
14,410
MMBtu
$795
290
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$145,266
Cost:
$38,322
$1,910 25,791 $135,755 40,175 $13,851 5,048 $(-6,250) - $1,910
25,791
kWh
$135,755
40,175
MMBtu
$13,851
5,048
MMBtu
$(-6,250)
-
$
TOTAL IMPLEMENTED Savings:
$143,356
Cost:
$38,250
- - $135,755 40,175 $13,851 5,048 $(-6,250) - -
-
kWh
$135,755
40,175
MMBtu
$13,851
5,048
MMBtu
$(-6,250)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes