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IAC Assessment: RU0055
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IAC Assessment: RU0055
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1989
Principal Product PLASTIC FILMS
NAICS n/a
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 48,000,000 Pounds
Production Hrs. Annual 8,640
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,187,177 25,670,282 kWh $0.05
Natural Gas $187,355 45,417 MMBtu $4.13
Fuel Oil #2 $80,513 19,648 MMBtu $4.10
TOTAL ENERGY COSTS $1,455,045
RECOMMENDED SAVINGS* $162,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,638
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Electricity Usage Natural Gas Fuel Oil #2
$ kWh $ MMBtu $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,975
Cost:
$594
$5,975 129,836 - - - - $5,975
129,836
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$80,513
Cost:
$66,700
- - - - $80,513 19,648 -
-
kWh
-
-
MMBtu
$80,513
19,648
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,194
Cost:
$4,800
$3,194 69,461 - - - - $3,194
69,461
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,844
Cost:
$800
$2,844 61,841 - - - - $2,844
61,841
kWh
-
-
MMBtu
-
-
MMBtu
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$18,842
Cost:
-
$18,842 409,730 - - - - $18,842
409,730
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,303
Cost:
$5,220
$(-317) (-7,034) $5,620 1,361 - - $(-317)
(-7,034)
kWh
$5,620
1,361
MMBtu
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,150
Cost:
$3,200
$8,150 177,315 - - - - $8,150
177,315
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$31,000
Cost:
$13,500
$31,000 - - - - - $31,000
-
kWh
-
-
MMBtu
-
-
MMBtu
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,933
Cost:
-
$3,933 85,580 - - - - $3,933
85,580
kWh
-
-
MMBtu
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,364
Cost:
-
$2,364 51,290 - - - - $2,364
51,290
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$162,118
Cost:
$94,814
$75,985 978,019 $5,620 1,361 $80,513 19,648 $75,985
978,019
kWh
$5,620
1,361
MMBtu
$80,513
19,648
MMBtu
TOTAL IMPLEMENTED Savings:
$17,638
Cost:
$10,820
$12,018 261,138 $5,620 1,361 - - $12,018
261,138
kWh
$5,620
1,361
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #2 Electricity Usage Natural Gas Fuel Oil #2