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IAC Assessment: SD0121
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IAC Assessment: SD0121
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IAC Center San Diego State University
Assessment Year 1995
Principal Product Fabricated Metal Product
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 260,000
Annual Production 5,500 Units
Production Hrs. Annual 4,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $610,225 7,131,594 kWh $0.09
Natural Gas $49,431 8,781 MMBtu $5.63
TOTAL ENERGY COSTS $667,569
RECOMMENDED SAVINGS* $23,338 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,756
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,420
Cost:
$7,500
$3,420 69,754 - - - - $3,420
69,754
kWh
-
-
MMBtu
-
-
lb
02: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$3,648
Cost:
$977
- - $3,648 648 - - -
-
kWh
$3,648
648
MMBtu
-
-
lb
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$656
Cost:
$702
- - $656 117 - - -
-
kWh
$656
117
MMBtu
-
-
lb
04: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$664
Cost:
$15
- - $664 118 - - -
-
kWh
$664
118
MMBtu
-
-
lb
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,118
Cost:
$1,583
$4,118 45,721 - - - - $4,118
45,721
kWh
-
-
MMBtu
-
-
lb
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,489
Cost:
$800
$1,489 19,050 - - - - $1,489
19,050
kWh
-
-
MMBtu
-
-
lb
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,093
Cost:
$90
$1,093 14,947 - - - - $1,093
14,947
kWh
-
-
MMBtu
-
-
lb
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$337
Cost:
$135
$337 2,931 - - - - $337
2,931
kWh
-
-
MMBtu
-
-
lb
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,480
Cost:
-
- - - - $6,480 86,400 -
-
kWh
-
-
MMBtu
$6,480
86,400
lb
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,433
Cost:
-
- - - - $1,433 21,650 -
-
kWh
-
-
MMBtu
$1,433
21,650
lb
TOTAL RECOMMENDED Savings:
$23,338
Cost:
$11,802
$10,457 152,403 $4,968 883 $7,913 108,050 $10,457
152,403
kWh
$4,968
883
MMBtu
$7,913
108,050
lb
TOTAL IMPLEMENTED Savings:
$20,756
Cost:
$10,912
$7,875 118,406 $4,968 883 $7,913 108,050 $7,875
118,406
kWh
$4,968
883
MMBtu
$7,913
108,050
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)