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IAC Assessment: SD0218
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IAC Assessment: SD0218
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Steel frames for CRT
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 217,000
Annual Production 2,200,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,876 4,822,978 kWh $0.04
Electricity Demand $150,572 8,849 kW-months/year $17.02
Natural Gas $55,131 10,676 MMBtu $5.16
TOTAL ENERGY COSTS $418,393
RECOMMENDED SAVINGS* $256,636 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,815
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,815
Cost:
$240
$1,590 36,635 $1,225 72 - - - - - - $1,590
36,635
kWh
$1,225
72
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$62,663
Cost:
$2,000
- - - - $62,663 12,144 - - - - -
-
kWh
-
-
kW-months/year
$62,663
12,144
MMBtu
-
-
gal
-
-
lb
03: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$39,599
Cost:
$12,550
$18,867 435,815 $20,732 1,219 - - - - - - $18,867
435,815
kWh
$20,732
1,219
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$40,547
Cost:
$65,000
$19,319 446,073 $21,228 1,248 - - - - - - $19,319
446,073
kWh
$21,228
1,248
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$49,560
Cost:
$10,000
$34,294 792,204 $32,659 1,920 $(-17,393) (-3,371) - - - - $34,294
792,204
kWh
$32,659
1,920
kW-months/year
$(-17,393)
(-3,371)
MMBtu
-
-
gal
-
-
lb
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,441
Cost:
$102,000
$20,466 472,743 $11,975 704 - - - - - - $20,466
472,743
kWh
$11,975
704
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$25,085
Cost:
$18,000
$3,429 79,132 $3,266 192 $18,390 3,564 - - - - $3,429
79,132
kWh
$3,266
192
kW-months/year
$18,390
3,564
MMBtu
-
-
gal
-
-
lb
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,000
Cost:
-
- - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,000
-
lb
09: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$2,926
Cost:
$1,000
- - - - - - $2,926 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,926
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$256,636
Cost:
$210,790
$97,965 2,262,602 $91,085 5,355 $63,660 12,337 $2,926 - $1,000 - $97,965
2,262,602
kWh
$91,085
5,355
kW-months/year
$63,660
12,337
MMBtu
$2,926
-
gal
$1,000
-
lb
TOTAL IMPLEMENTED Savings:
$3,815
Cost:
$240
$1,590 36,635 $1,225 72 - - - - $1,000 - $1,590
36,635
kWh
$1,225
72
kW-months/year
-
-
MMBtu
-
-
gal
$1,000
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz)