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IAC Assessment: SD0219
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IAC Assessment: SD0219
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Distillated chemicals for semi-conductors
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 228
Plant Area (Sq.Ft.) 62,051
Annual Production 55 Thousand Gallons
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $378,141 8,064,478 kWh $0.05
Electricity Demand $244,026 14,938 kW-months/year $16.34
Natural Gas $69,732 14,973 MMBtu $4.66
TOTAL ENERGY COSTS $691,899
RECOMMENDED SAVINGS* $131,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,572
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,370
Cost:
$68,000
$7,615 162,368 $12,755 781 - - - - - - - - - - $7,615
162,368
kWh
$12,755
781
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,464
Cost:
$3,500
$1,370 29,308 $1,094 67 - - - - - - - - - - $1,370
29,308
kWh
$1,094
67
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$412
Cost:
$144
$245 5,275 $167 10 - - - - - - - - - - $245
5,275
kWh
$167
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,142
Cost:
$2,500
$6,442 137,456 $2,430 149 $(-2,730) (-586) - - - - - - - - $6,442
137,456
kWh
$2,430
149
kW-months/year
$(-2,730)
(-586)
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,981
Cost:
$9,500
$6,006 123,681 $2,975 182 - - - - - - - - - - $6,006
123,681
kWh
$2,975
182
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
06: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$11,000
Cost:
-
- - - - - - $11,000 300 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,000
300
gal
-
-
lb
-
-
lb
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,400
Cost:
$2,000
- - - - - - - - - - $5,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$5,400
-
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,118
Cost:
$2,000
- - - - - - - - $11,118 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$11,118
-
lb
-
-
lb
-
-
$
09: 4.446 AUTOMATE FINISHING PROCESS Savings:
$58,252
Cost:
$11,700
- - - - - - - - - - - - $58,252 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$58,252
-
$
10: 4.311 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$7,020
Cost:
-
- - - - - - - - - - - - $7,020 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$7,020
-
$
TOTAL RECOMMENDED Savings:
$131,159
Cost:
$99,344
$21,678 458,088 $19,421 1,189 $(-2,730) (-586) $11,000 300 $11,118 - $5,400 - $65,272 - $21,678
458,088
kWh
$19,421
1,189
kW-months/year
$(-2,730)
(-586)
MMBtu
$11,000
300
gal
$11,118
-
lb
$5,400
-
lb
$65,272
-
$
TOTAL IMPLEMENTED Savings:
$113,572
Cost:
$83,844
$7,860 167,643 $12,922 791 - - $11,000 300 $11,118 - $5,400 - $65,272 - $7,860
167,643
kWh
$12,922
791
kW-months/year
-
-
MMBtu
$11,000
300
gal
$11,118
-
lb
$5,400
-
lb
$65,272
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes