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IAC Assessment: SD0246
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IAC Assessment: SD0246
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Rubber products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 60,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,405 2,461,606 kWh $0.06
Electricity Demand $121,241 7,304 kW-months/year $16.60
Electricity Fees $1,411 - $ -
Natural Gas $5,401 767 MMBtu $7.04
TOTAL ENERGY COSTS $286,892
RECOMMENDED SAVINGS* $380,807 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $256,012
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$23,493
Cost:
$27,000
$1,751 29,601 $2,158 130 - - - - $19,584 - - - $1,751
29,601
kWh
$2,158
130
kW-months/year
-
-
MMBtu
-
-
lb
$19,584
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,870
Cost:
$14,000
$5,416 91,735 $9,960 600 $(-2,506) (-369) - - - - - - $5,416
91,735
kWh
$9,960
600
kW-months/year
$(-2,506)
(-369)
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$3,276
Cost:
$3,000
$1,417 24,033 $1,859 112 - - - - - - - - $1,417
24,033
kWh
$1,859
112
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$5,400
Cost:
-
- - - - - - $5,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,400
-
lb
-
-
$
-
-
$
05: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$336
Cost:
-
- - - - - - - - - - $336 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$336
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$220,320
Cost:
$13,000
- - - - - - - - $220,320 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$220,320
-
$
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$58,552
Cost:
$13,000
- - - - - - - - $58,552 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$58,552
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$32,080
Cost:
$20,000
- - - - - - - - $32,080 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$32,080
-
$
-
-
$
09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$24,480
Cost:
$15,000
- - - - - - - - $24,480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$24,480
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$380,807
Cost:
$105,000
$8,584 145,369 $13,977 842 $(-2,506) (-369) $5,400 - $355,016 - $336 - $8,584
145,369
kWh
$13,977
842
kW-months/year
$(-2,506)
(-369)
MMBtu
$5,400
-
lb
$355,016
-
$
$336
-
$
TOTAL IMPLEMENTED Savings:
$256,012
Cost:
$36,000
$1,417 24,033 $1,859 112 - - - - $252,400 - $336 - $1,417
24,033
kWh
$1,859
112
kW-months/year
-
-
MMBtu
-
-
lb
$252,400
-
$
$336
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost