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IAC Assessment: SD0250
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IAC Assessment: SD0250
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Aluminum extrusion
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 380
Plant Area (Sq.Ft.) 216,000
Annual Production 20,000 Tons
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,109,226 24,573,857 kWh $0.05
Electricity Demand $437,274 42,567 kW-months/year $10.27
Electricity Fees $3,588 - $ -
Natural Gas $1,360,222 421,389 MMBtu $3.23
TOTAL ENERGY COSTS $2,910,310
RECOMMENDED SAVINGS* $366,557 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,752
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$45,106
Cost:
$210,000
$45,106 998,242 $13,747 2,138 $(-13,747) (-4,256) - - - - - - $45,106
998,242
kWh
$13,747
2,138
kW-months/year
$(-13,747)
(-4,256)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$44,752
Cost:
$600
$38,845 859,613 $18,387 1,790 - - - - - - $(-12,480) - $38,845
859,613
kWh
$18,387
1,790
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-12,480)
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,942
Cost:
$4,100
$1,633 36,049 $309 30 - - - - - - - - $1,633
36,049
kWh
$309
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$8,901
Cost:
$40,000
$6,474 143,318 $2,427 236 - - - - - - - - $6,474
143,318
kWh
$2,427
236
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$3,256
Cost:
$8,000
- - - - $3,256 1,008 - - - - - - -
-
kWh
-
-
kW-months/year
$3,256
1,008
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$148,200
Cost:
$8,000
- - - - - - - - $148,200 98,800 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$148,200
98,800
gal
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$97,460
Cost:
$135,000
- - - - - - $97,460 54,000,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$97,460
54,000,000
Tgal
-
-
gal
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,240
Cost:
$7,900
- - - - - - - - - - $11,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$11,240
-
$
09: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$5,000
Cost:
$12,500
- - - - - - - - - - $5,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,000
-
$
10: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$700
Cost:
-
- - - - - - - - - - $700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$700
-
$
TOTAL RECOMMENDED Savings:
$366,557
Cost:
$426,100
$92,058 2,037,222 $34,870 4,194 $(-10,491) (-3,248) $97,460 54,000,000 $148,200 98,800 $4,460 - $92,058
2,037,222
kWh
$34,870
4,194
kW-months/year
$(-10,491)
(-3,248)
MMBtu
$97,460
54,000,000
Tgal
$148,200
98,800
gal
$4,460
-
$
TOTAL IMPLEMENTED Savings:
$44,752
Cost:
$600
$38,845 859,613 $18,387 1,790 - - - - - - $(-12,480) - $38,845
859,613
kWh
$18,387
1,790
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-12,480)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Administrative Changes