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IAC Assessment: SD0251
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IAC Assessment: SD0251
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Drill bushings
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 85,000
Annual Production 210,000 Pounds
Production Hrs. Annual 4,225
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,274 1,606,682 kWh $0.07
Electricity Demand $39,492 4,768 kW-months/year $8.28
Electricity Fees $723 - $ -
Natural Gas $41,209 9,879 MMBtu $4.17
TOTAL ENERGY COSTS $199,698
RECOMMENDED SAVINGS* $106,545 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,718
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,187
Cost:
$350
- - - - $9,187 2,187 - - - - -
-
kWh
-
-
kW-months/year
$9,187
2,187
MMBtu
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,966
Cost:
$664
- - - - $4,966 1,182 - - - - -
-
kWh
-
-
kW-months/year
$4,966
1,182
MMBtu
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,693
Cost:
$5,000
$3,720 50,703 $973 118 - - - - - - $3,720
50,703
kWh
$973
118
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,316
Cost:
$5,000
- - - - $3,316 790 - - - - -
-
kWh
-
-
kW-months/year
$3,316
790
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,040
Cost:
$200
$3,179 43,083 $861 104 - - - - - - $3,179
43,083
kWh
$861
104
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,438
Cost:
$1,438
$1,137 15,533 $301 36 - - - - - - $1,137
15,533
kWh
$301
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$1,315
Cost:
$1,000
- - - - $1,315 313 - - - - -
-
kWh
-
-
kW-months/year
$1,315
313
MMBtu
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,240
Cost:
$7,900
- - - - - - - - $2,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,240
-
$
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$75,350
Cost:
$10,050
- - - - - - $75,350 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,350
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$106,545
Cost:
$31,602
$8,036 109,319 $2,135 258 $18,784 4,472 $75,350 - $2,240 - $8,036
109,319
kWh
$2,135
258
kW-months/year
$18,784
4,472
MMBtu
$75,350
-
$
$2,240
-
$
TOTAL IMPLEMENTED Savings:
$7,718
Cost:
$9,538
$4,316 58,616 $1,162 140 - - - - $2,240 - $4,316
58,616
kWh
$1,162
140
kW-months/year
-
-
MMBtu
-
-
$
$2,240
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes