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IAC Assessment: SD0260
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IAC Assessment: SD0260
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Aluminum and Zinc die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 40,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,767 1,878,957 kWh $0.07
Electricity Demand $97,266 6,192 kW-months/year $15.71
Electricity Fees $1,230 - $ -
Natural Gas $141,732 24,462 MMBtu $5.79
TOTAL ENERGY COSTS $367,600
RECOMMENDED SAVINGS* $102,437 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$23,150
Cost:
$30,000
$7,799 118,113 $18,098 1,152 $(-2,747) (-474) - - - - - - $7,799
118,113
kWh
$18,098
1,152
kW-months/year
$(-2,747)
(-474)
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,624
Cost:
$8,000
- - - - $10,624 1,835 - - - - - - -
-
kWh
-
-
kW-months/year
$10,624
1,835
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,341
Cost:
$1,326
- - - - $4,341 750 - - - - - - -
-
kWh
-
-
kW-months/year
$4,341
750
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,824
Cost:
$1,500
- - - - $1,824 315 - - - - - - -
-
kWh
-
-
kW-months/year
$1,824
315
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$1,678
Cost:
$400
$1,678 25,498 - - - - - - - - - - $1,678
25,498
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,528
Cost:
$13,000
- - - - - - $3,228 330 - - $3,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,228
330
gal
-
-
$
$3,300
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$45,000
Cost:
$8,800
- - - - - - - - $45,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$45,000
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,292
Cost:
$11,000
- - - - - - - - $9,292 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$9,292
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$102,437
Cost:
$74,026
$9,477 143,611 $18,098 1,152 $14,042 2,426 $3,228 330 $54,292 - $3,300 - $9,477
143,611
kWh
$18,098
1,152
kW-months/year
$14,042
2,426
MMBtu
$3,228
330
gal
$54,292
-
$
$3,300
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost