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IAC Assessment: SD0262
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IAC Assessment: SD0262
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IAC Center San Diego State University
Assessment Year 2001
Principal Product die castings-electronic enclosures,speaker cages
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,569 4,291,380 kWh $0.05
Electricity Demand $131,342 30,762 kW-months/year $4.27
Electricity Fees $82,429 - $ -
Natural Gas $272,301 70,728 MMBtu $3.85
TOTAL ENERGY COSTS $706,593
RECOMMENDED SAVINGS* $334,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$34,244
Cost:
$92,000
$30,730 484,704 $10,908 2,160 $(-7,394) (-1,946) - - - - - - $30,730
484,704
kWh
$10,908
2,160
kW-months/year
$(-7,394)
(-1,946)
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$112,352
Cost:
$179,000
$98,385 1,551,818 $13,967 2,765 - - - - - - - - $98,385
1,551,818
kWh
$13,967
2,765
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,419
Cost:
$15,000
- - - - $18,419 4,847 - - - - - - -
-
kWh
-
-
kW-months/year
$18,419
4,847
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,942
Cost:
$300
$5,203 82,061 $739 146 - - - - - - - - $5,203
82,061
kWh
$739
146
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$38,254
Cost:
$1,700
- - - - $18,058 4,752 $20,196 - - - - - -
-
kWh
-
-
kW-months/year
$18,058
4,752
MMBtu
$20,196
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,581
Cost:
$5,200
$8,317 131,178 - - $4,264 1,122 - - - - - - $8,317
131,178
kWh
-
-
kW-months/year
$4,264
1,122
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$24,738
Cost:
$40,000
$21,511 339,293 $8,726 1,728 $(-5,499) (-1,447) - - - - - - $21,511
339,293
kWh
$8,726
1,728
kW-months/year
$(-5,499)
(-1,447)
MMBtu
-
-
$
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,300
Cost:
$7,900
- - - - - - - - $5,300 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,300
-
$
-
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$22,032
Cost:
$4,304
- - - - - - $22,032 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,032
-
$
-
-
$
-
-
$
10: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$13,222
Cost:
$4,800
- - - - - - $5,712 - - - $7,510 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,712
-
$
-
-
$
$7,510
-
$
11: 4.124 INSTALL CONTINUOUS LUBRICATION EQUIPMENT Savings:
$47,470
Cost:
$72,000
- - - - - - $47,470 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$47,470
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$334,554
Cost:
$422,204
$164,146 2,589,054 $34,340 6,799 $27,848 7,328 $95,410 - $5,300 - $7,510 - $164,146
2,589,054
kWh
$34,340
6,799
kW-months/year
$27,848
7,328
MMBtu
$95,410
-
$
$5,300
-
$
$7,510
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost