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IAC Assessment: SD0268
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IAC Assessment: SD0268
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IAC Center San Diego State University
Assessment Year 2001
Principal Product earplugs
NAICS n/a
SIC 3842 - Surgical Appliances And Supplies
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 600,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,687 4,711,285 kWh $0.11
Electricity Demand $102,583 10,230 kW-months/year $10.03
Electricity Fees $2,077 - $ -
Natural Gas $210,464 34,389 MMBtu $6.12
TOTAL ENERGY COSTS $829,811
RECOMMENDED SAVINGS* $413,357 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $222,600
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$40,607
Cost:
$10,000
$40,360 369,600 $9,629 960 $(-9,382) (-1,538) - - - - - - $40,360
369,600
kWh
$9,629
960
kW-months/year
$(-9,382)
(-1,538)
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$92,095
Cost:
$50,000
$73,850 676,279 $18,245 1,819 - - - - - - - - $73,850
676,279
kWh
$18,245
1,819
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$26,840
Cost:
$4,000
- - - - $26,840 4,400 - - - - - - -
-
kWh
-
-
kW-months/year
$26,840
4,400
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$7,953
Cost:
$16,000
$5,613 51,400 $2,340 233 - - - - - - - - $5,613
51,400
kWh
$2,340
233
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,448
Cost:
$2,060
- - - - $4,448 729 - - - - - - -
-
kWh
-
-
kW-months/year
$4,448
729
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$10,321
Cost:
$17,000
$8,649 79,200 $3,611 360 $(-1,939) (-318) - - - - - - $8,649
79,200
kWh
$3,611
360
kW-months/year
$(-1,939)
(-318)
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,700
Cost:
$15,000
- - - - - - - - $7,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,700
-
$
-
-
$
08: 4.446 AUTOMATE FINISHING PROCESS Savings:
$145,400
Cost:
$150,000
- - - - - - $145,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$145,400
-
$
-
-
$
-
-
$
09: 4.446 AUTOMATE FINISHING PROCESS Savings:
$77,200
Cost:
$80,000
- - - - - - $77,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$77,200
-
$
-
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$793
Cost:
-
- - - - - - - - - - $793 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$793
-
$
TOTAL RECOMMENDED Savings:
$413,357
Cost:
$344,060
$128,472 1,176,479 $33,825 3,372 $19,967 3,273 $222,600 - $7,700 - $793 - $128,472
1,176,479
kWh
$33,825
3,372
kW-months/year
$19,967
3,273
MMBtu
$222,600
-
$
$7,700
-
$
$793
-
$
TOTAL IMPLEMENTED Savings:
$222,600
Cost:
$230,000
- - - - - - $222,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$222,600
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost