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IAC Assessment: SD0272
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IAC Assessment: SD0272
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Aluminum forgings for aerospace
NAICS n/a
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 150,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 4,725
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $347,790 5,253,011 kWh $0.07
Electricity Demand $174,280 18,770 kW-months/year $9.29
Electricity Fees $7,896 - $ -
Natural Gas $332,900 66,651 MMBtu $4.99
TOTAL ENERGY COSTS $870,972
RECOMMENDED SAVINGS* $1,607,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,479
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$22,159
Cost:
$5,200
$16,334 246,739 $5,825 627 - - - - - - - - $16,334
246,739
kWh
$5,825
627
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$24,052
Cost:
$18,000
- - - - $24,052 4,961 - - - - - - -
-
kWh
-
-
kW-months/year
$24,052
4,961
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$54,857
Cost:
$120,000
$49,562 748,678 $5,295 570 - - - - - - - - $49,562
748,678
kWh
$5,295
570
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,213
Cost:
$400
$3,843 58,054 $1,370 147 - - - - - - - - $3,843
58,054
kWh
$1,370
147
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,172
Cost:
$7,600
$3,813 57,592 $1,359 146 - - - - - - - - $3,813
57,592
kWh
$1,359
146
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,078
Cost:
$2,000
- - - - $2,078 429 - - - - - - -
-
kWh
-
-
kW-months/year
$2,078
429
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,318
Cost:
$2,550
$653 9,870 $665 72 - - - - - - - - $653
9,870
kWh
$665
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$1,288,713
Cost:
$1,830,400
$402,254 6,076,350 $143,363 15,432 $424,695 87,602 - - - - $318,401 - $402,254
6,076,350
kWh
$143,363
15,432
kW-months/year
$424,695
87,602
MMBtu
-
-
$
-
-
$
$318,401
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,638
Cost:
$15,000
- - - - - - - - - - $6,638 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,638
-
$
10: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$196,800
Cost:
$56,000
- - - - - - $211,800 - $(-15,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$211,800
-
$
$(-15,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,607,000
Cost:
$2,057,150
$476,459 7,197,283 $157,877 16,994 $450,825 92,992 $211,800 - $(-15,000) - $325,039 - $476,459
7,197,283
kWh
$157,877
16,994
kW-months/year
$450,825
92,992
MMBtu
$211,800
-
$
$(-15,000)
-
$
$325,039
-
$
TOTAL IMPLEMENTED Savings:
$89,479
Cost:
$135,200
$73,552 1,111,063 $13,849 1,490 $2,078 429 - - - - - - $73,552
1,111,063
kWh
$13,849
1,490
kW-months/year
$2,078
429
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost