Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | San Diego State University |
|---|---|
| Assessment Year | 2001 |
| Principal Product | Aluminum forgings |
| NAICS | n/a |
| SIC | 3463 - Nonferrous Forgings |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 210 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 6,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | CA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $698,130 | 12,957,410 | kWh | $0.05 |
| Electricity Demand | $49,231 | 48,814 | kW-months/year | $1.01 |
| Electricity Fees | $29,500 | - | $ | - |
| Natural Gas | $868,736 | 157,395 | MMBtu | $5.52 |
| TOTAL ENERGY COSTS | $1,652,876 | |||
| RECOMMENDED SAVINGS* | $1,086,319 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $355,449 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $27,073 Cost: $1,400 |
$26,255 | 486,206 | $818 | 810 | - | - | - | - | - | - | - | - |
$26,255 486,206 kWh |
$818 810 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,923 Cost: $3,500 |
$1,893 | 35,053 | $30 | 29 | - | - | - | - | - | - | - | - |
$1,893 35,053 kWh |
$30 29 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $155,224 Cost: $451,000 |
$147,484 | 2,731,183 | $7,740 | 7,663 | - | - | - | - | - | - | - | - |
$147,484 2,731,183 kWh |
$7,740 7,663 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $46,505 Cost: $45,000 |
- | - | - | - | $46,505 | 8,502 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$46,505 8,502 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $2,287 Cost: $3,400 |
$2,191 | 40,582 | $96 | 96 | - | - | - | - | - | - | - | - |
$2,191 40,582 kWh |
$96 96 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC |
Savings: $5,667 Cost: $1,000 |
- | - | - | - | $5,667 | 1,036 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,667 1,036 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA |
Savings: $36,592 Cost: $20,000 |
- | - | - | - | $108,592 | 19,674 | $(-72,000) | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$108,592 19,674 MMBtu |
$(-72,000) - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $6,950 Cost: $5,000 |
- | - | - | - | $6,950 | 1,271 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,950 1,271 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $540 Cost: $1,500 |
$432 | 7,998 | $108 | 107 | - | - | - | - | - | - | - | - |
$432 7,998 kWh |
$108 107 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT |
Savings: $466,185 Cost: $5,112,000 |
$1,793,153 | 26,136,000 | $43,996 | 43,560 | $(-1,934,148) | (-353,592) | - | - | $563,184 | - | - | - |
$1,793,153 26,136,000 kWh |
$43,996 43,560 kW-months/year |
$(-1,934,148) (-353,592) MMBtu |
- - $ |
$563,184 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS |
Savings: $10,164 Cost: $15,000 |
- | - | - | - | - | - | - | - | $(-700) | - | $10,864 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$(-700) - $ |
$10,864 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $4,500 Cost: $600 |
- | - | - | - | - | - | - | - | - | - | $4,500 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$4,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $322,709 Cost: $20,000 |
- | - | - | - | - | - | - | - | - | - | $322,709 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$322,709 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,086,319 Cost: $5,679,400 |
$1,971,408 | 29,437,022 | $52,788 | 52,265 | $(-1,766,434) | (-323,109) | $(-72,000) | - | $562,484 | - | $338,073 | - | $1,971,408 29,437,022 kWh |
$52,788 52,265 kW-months/year |
$(-1,766,434) (-323,109) MMBtu |
$(-72,000) - $ |
$562,484 - $ |
$338,073 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $355,449 Cost: $22,400 |
$26,255 | 486,206 | $818 | 810 | $5,667 | 1,036 | - | - | - | - | $322,709 | - | $26,255 486,206 kWh |
$818 810 kW-months/year |
$5,667 1,036 MMBtu |
- - $ |
- - $ |
$322,709 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||