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IAC Assessment: SD0284
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IAC Assessment: SD0284
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IAC Center San Diego State University
Assessment Year 2001
Principal Product metal products for contruction of buildings
NAICS n/a
SIC 3448 - Prefabricated Metal Buildings
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 140,000
Annual Production 84,000 Tons
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,660 2,520,524 kWh $0.10
Electricity Demand $55,946 7,146 kW-months/year $7.83
Electricity Fees $2,784 - $ -
Natural Gas $12,645 1,388 MMBtu $9.11
TOTAL ENERGY COSTS $341,456
RECOMMENDED SAVINGS* $346,383 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $182,830
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$35,467
Cost:
$2,580
$29,811 377,471 $5,656 726 - - - - - - $29,811
377,471
kWh
$5,656
726
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,645
Cost:
$20,000
$16,645 193,098 - - - - - - - - $16,645
193,098
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,020
Cost:
$4,000
$6,816 79,067 $1,204 152 - - - - - - $6,816
79,067
kWh
$1,204
152
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,223
Cost:
$30,000
$11,511 133,542 $2,712 342 - - - - - - $11,511
133,542
kWh
$2,712
342
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,771
Cost:
-
$5,567 71,377 $1,204 154 - - - - - - $5,567
71,377
kWh
$1,204
154
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$23,814
Cost:
$1,000
$19,896 246,996 $3,918 501 - - - - - - $19,896
246,996
kWh
$3,918
501
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,639
Cost:
$240
$6,639 77,014 - - - - - - - - $6,639
77,014
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$30,429
Cost:
-
$25,859 299,991 $4,570 577 - - - - - - $25,859
299,991
kWh
$4,570
577
kW-months/year
-
-
gal
-
-
$
-
-
$
09: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$7,125
Cost:
$2,000
- - - - $7,125 7,410 - - - - -
-
kWh
-
-
kW-months/year
$7,125
7,410
gal
-
-
$
-
-
$
10: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$69,350
Cost:
$25,000
- - - - - - - - $69,350 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$69,350
-
$
11: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$71,880
Cost:
$4,000
- - - - - - $71,880 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$71,880
-
$
-
-
$
12: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$27,940
Cost:
$70,000
- - - - - - $27,940 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$27,940
-
$
-
-
$
13: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$28,080
Cost:
$7,000
- - - - - - $28,080 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$28,080
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$346,383
Cost:
$165,820
$122,744 1,478,556 $19,264 2,452 $7,125 7,410 $127,900 - $69,350 - $122,744
1,478,556
kWh
$19,264
2,452
kW-months/year
$7,125
7,410
gal
$127,900
-
$
$69,350
-
$
TOTAL IMPLEMENTED Savings:
$182,830
Cost:
$50,580
$92,211 1,117,556 $14,144 1,804 $7,125 7,410 - - $69,350 - $92,211
1,117,556
kWh
$14,144
1,804
kW-months/year
$7,125
7,410
gal
-
-
$
$69,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost