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IAC Assessment: SD0300
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IAC Assessment: SD0300
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IAC Center San Diego State University
Assessment Year 2002
Principal Product Aluminum heat sinks
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 40
Annual Production 100,000 Pieces
Production Hrs. Annual 6,732
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,703 1,026,580 kWh $0.11
Electricity Demand $23,532 2,841 kW-months/year $8.28
Electricity Fees $1,446 - $ -
TOTAL ENERGY COSTS $141,681
RECOMMENDED SAVINGS* $107,602 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,870
Cost:
$520
$15,817 139,113 $2,053 248 - - - - - - - - - - $15,817
139,113
kWh
$2,053
248
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,208
Cost:
$20,000
$6,653 58,514 $2,555 309 - - - - - - - - - - $6,653
58,514
kWh
$2,555
309
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,501
Cost:
$9,000
$5,596 49,218 $2,905 351 - - - - - - - - - - $5,596
49,218
kWh
$2,905
351
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,056
Cost:
$14,800
$6,385 56,163 $671 81 - - - - - - - - - - $6,385
56,163
kWh
$671
81
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,105
Cost:
-
$2,517 22,138 $588 71 - - - - - - - - - - $2,517
22,138
kWh
$588
71
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,500
Cost:
$10,000
- - - - - - $5,500 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$5,500
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$11,000
Cost:
-
- - - - $11,000 990 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,000
990
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.2176 INCREASE USE OF AUTOMATION Savings:
$42,640
Cost:
$20,000
- - - - - - - - $42,640 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$42,640
-
$
-
-
$
-
-
$
09: 3.2176 INCREASE USE OF AUTOMATION Savings:
$2,296
Cost:
$3,500
- - - - - - - - - - - - $2,296 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
$2,296
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$426
Cost:
-
- - - - - - - - - - $426 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$426
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$107,602
Cost:
$77,820
$36,968 325,146 $8,772 1,060 $11,000 990 $5,500 - $42,640 - $426 - $2,296 - $36,968
325,146
kWh
$8,772
1,060
kW-months/year
$11,000
990
gal
$5,500
-
lb
$42,640
-
$
$426
-
$
$2,296
-
$
TOTAL IMPLEMENTED Savings:
$23,370
Cost:
$10,520
$15,817 139,113 $2,053 248 - - $5,500 - - - - - - - $15,817
139,113
kWh
$2,053
248
kW-months/year
-
-
gal
$5,500
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost