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IAC Assessment: SD0310
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IAC Assessment: SD0310
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IAC Center San Diego State University
Assessment Year 2003
Principal Product Aluminum Extrusion
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 65,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $403,156 3,830,247 kWh $0.11
Electricity Fees $96,089 - $ -
Natural Gas $264,738 39,377 MMBtu $6.72
TOTAL ENERGY COSTS $778,983
RECOMMENDED SAVINGS* $459,816 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,445
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$374,073
Cost:
$1,142,500
$299,107 2,285,000 $74,966 457 - - - - $299,107
2,285,000
kWh
$74,966
457
kW-months/year
-
-
lb
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,480
Cost:
$14,000
$20,281 195,387 $3,199 234 - - - - $20,281
195,387
kWh
$3,199
234
kW-months/year
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,693
Cost:
$16,000
$5,977 57,580 $4,716 345 - - - - $5,977
57,580
kWh
$4,716
345
kW-months/year
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,894
Cost:
$3,000
$3,503 33,750 $6,391 270 - - - - $3,503
33,750
kWh
$6,391
270
kW-months/year
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,878
Cost:
$280
$7,817 75,288 $2,061 151 - - - - $7,817
75,288
kWh
$2,061
151
kW-months/year
-
-
lb
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,797
Cost:
-
$6,200 59,739 $1,597 117 - - - - $6,200
59,739
kWh
$1,597
117
kW-months/year
-
-
lb
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,916
Cost:
$2,000
$6,916 66,726 - - - - - - $6,916
66,726
kWh
-
-
kW-months/year
-
-
lb
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,515
Cost:
$4,000
$2,174 20,947 $341 25 - - - - $2,174
20,947
kWh
$341
25
kW-months/year
-
-
lb
-
-
$
09: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,770
Cost:
-
$1,401 1,350 $369 27 - - - - $1,401
1,350
kWh
$369
27
kW-months/year
-
-
lb
-
-
$
10: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$10,000
Cost:
$15,000
- - - - $10,000 176,000 - - -
-
kWh
-
-
kW-months/year
$10,000
176,000
lb
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,800
Cost:
$5,000
- - - - - - $2,800 - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,800
-
$
TOTAL RECOMMENDED Savings:
$459,816
Cost:
$1,201,780
$353,376 2,795,767 $93,640 1,626 $10,000 176,000 $2,800 - $353,376
2,795,767
kWh
$93,640
1,626
kW-months/year
$10,000
176,000
lb
$2,800
-
$
TOTAL IMPLEMENTED Savings:
$19,445
Cost:
$280
$15,418 136,377 $4,027 295 - - - - $15,418
136,377
kWh
$4,027
295
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (haz) Administrative Changes