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IAC Assessment: SD0313
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IAC Assessment: SD0313
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IAC Center San Diego State University
Assessment Year 2003
Principal Product Aliminum Extrusion
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 65,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,826 2,495,489 kWh $0.11
Electricity Demand $82,673 6,972 kW-months/year $11.86
Natural Gas $58,652 13,610 MMBtu $4.31
TOTAL ENERGY COSTS $417,151
RECOMMENDED SAVINGS* $111,103 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,860
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$58,217
Cost:
$20,000
$44,554 403,200 $13,663 1,152 - - - - $44,554
403,200
kWh
$13,663
1,152
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,529
Cost:
$11,275
$15,256 138,062 $3,273 276 - - - - $15,256
138,062
kWh
$3,273
276
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,447
Cost:
$14,000
$7,777 70,384 $1,670 141 - - - - $7,777
70,384
kWh
$1,670
141
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,406
Cost:
-
$6,097 55,200 $1,309 110 - - - - $6,097
55,200
kWh
$1,309
110
kW-months/year
-
-
MMBtu
-
-
$
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$5,962
Cost:
$1,350
$934 8,452 $5,028 424 - - - - $934
8,452
kWh
$5,028
424
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,860
Cost:
$160
$4,001 36,210 $859 72 - - - - $4,001
36,210
kWh
$859
72
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,882
Cost:
$15,000
- - - - $3,882 901 - - -
-
kWh
-
-
kW-months/year
$3,882
901
MMBtu
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,800
Cost:
$5,000
- - - - - - $2,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,800
-
$
TOTAL RECOMMENDED Savings:
$111,103
Cost:
$66,785
$78,619 711,508 $25,802 2,175 $3,882 901 $2,800 - $78,619
711,508
kWh
$25,802
2,175
kW-months/year
$3,882
901
MMBtu
$2,800
-
$
TOTAL IMPLEMENTED Savings:
$4,860
Cost:
$160
$4,001 36,210 $859 72 - - - - $4,001
36,210
kWh
$859
72
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes