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IAC Assessment: SD0326
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IAC Assessment: SD0326
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IAC Center San Diego State University
Assessment Year 2003
Principal Product Steel pipes
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 3,092,760
Annual Production 700 Tons
Production Hrs. Annual 2,338
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,951 1,438,111 kWh $0.11
Electricity Demand $50,262 3,600 kW-months/year $13.96
TOTAL ENERGY COSTS $211,213
RECOMMENDED SAVINGS* $130,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,397
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$44,623
Cost:
-
$26,354 235,089 $18,269 1,282 - - $26,354
235,089
kWh
$18,269
1,282
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$35,397
Cost:
$4,000
$35,397 315,759 - - - - $35,397
315,759
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$15,861
Cost:
$20,000
$9,173 81,830 $8,550 600 $(-1,862) (-372) $9,173
81,830
kWh
$8,550
600
kW-months/year
$(-1,862)
(-372)
MMBtu
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$14,893
Cost:
$7,700
$14,893 148,928 - - - - $14,893
148,928
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,795
Cost:
$384
$4,717 42,075 $3,078 216 - - $4,717
42,075
kWh
$3,078
216
kW-months/year
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,905
Cost:
$7,000
$2,896 25,836 $2,009 141 - - $2,896
25,836
kWh
$2,009
141
kW-months/year
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,846
Cost:
$6,000
$2,594 23,140 $2,252 158 - - $2,594
23,140
kWh
$2,252
158
kW-months/year
-
-
MMBtu
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,034
Cost:
$500
$2,034 18,144 - - - - $2,034
18,144
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$130,354
Cost:
$45,584
$98,058 890,801 $34,158 2,397 $(-1,862) (-372) $98,058
890,801
kWh
$34,158
2,397
kW-months/year
$(-1,862)
(-372)
MMBtu
TOTAL IMPLEMENTED Savings:
$35,397
Cost:
$4,000
$35,397 315,759 - - - - $35,397
315,759
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas