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IAC Assessment: SD0349
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IAC Assessment: SD0349
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IAC Center San Diego State University
Assessment Year 2004
Principal Product Aerospace blind rivots
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 286,000
Annual Production 360,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $879,143 10,611,410 kWh $0.08
Electricity Demand $245,308 22,645 kW-months/year $10.83
Natural Gas $111,461 15,064 MMBtu $7.40
TOTAL ENERGY COSTS $1,235,912
RECOMMENDED SAVINGS* $103,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,878
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$78,560
Cost:
$164,000
$92,521 1,117,410 $23,653 2,184 $(-37,614) (-5,084) - - $92,521
1,117,410
kWh
$23,653
2,184
kW-months/year
$(-37,614)
(-5,084)
MMBtu
-
-
lb
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,934
Cost:
$4,300
$6,934 83,741 - - - - - - $6,934
83,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,757
Cost:
$920
$4,022 48,579 $735 68 - - - - $4,022
48,579
kWh
$735
68
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,407
Cost:
$3,423
$4,407 53,228 - - - - - - $4,407
53,228
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,332
Cost:
$369
- - - - $1,332 180 - - -
-
kWh
-
-
kW-months/year
$1,332
180
MMBtu
-
-
lb
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,780
Cost:
$18,500
- - - - - - $7,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,780
-
lb
TOTAL RECOMMENDED Savings:
$103,770
Cost:
$191,512
$107,884 1,302,958 $24,388 2,252 $(-36,282) (-4,904) $7,780 - $107,884
1,302,958
kWh
$24,388
2,252
kW-months/year
$(-36,282)
(-4,904)
MMBtu
$7,780
-
lb
TOTAL IMPLEMENTED Savings:
$23,878
Cost:
$27,143
$15,363 185,548 $735 68 - - $7,780 - $15,363
185,548
kWh
$735
68
kW-months/year
-
-
MMBtu
$7,780
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)