IAC logo
IAC Assessment: SD0360
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0360
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2005
Principal Product Flat glass
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $50,000,000-$100,000,000
# of Employees 265
Plant Area (Sq.Ft.) 225,000
Annual Production 268,000 Pieces
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,581 45,850 kWh $0.08
Electricity Demand $131,452 82,158 kW-months/year $1.60
Natural Gas $7,952 1,228 MMBtu $6.48
TOTAL ENERGY COSTS $142,985
RECOMMENDED SAVINGS* $1,046,605 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,563
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$630,305
Cost:
$1,330,000
$900,612 11,531,520 $29,568 18,480 $(-299,875) (-46,291) - - - - - - $900,612
11,531,520
kWh
$29,568
18,480
kW-months/year
$(-299,875)
(-46,291)
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$82,741
Cost:
$534,444
$256,020 3,278,105 $7,584 4,740 $(-149,373) (-22,977) - - $(-31,490) - - - $256,020
3,278,105
kWh
$7,584
4,740
kW-months/year
$(-149,373)
(-22,977)
MMBtu
-
-
lb
$(-31,490)
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$61,107
Cost:
$38,800
$59,435 761,011 $1,672 1,045 - - - - - - - - $59,435
761,011
kWh
$1,672
1,045
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,456
Cost:
$3,500
$3,456 67,376 - - - - - - - - - - $3,456
67,376
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$36,000
Cost:
$20,000
- - - - - - $36,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$36,000
-
lb
-
-
$
-
-
$
06: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$232,996
Cost:
$340,000
- - - - - - - - - - $232,996 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$232,996
-
$
TOTAL RECOMMENDED Savings:
$1,046,605
Cost:
$2,266,744
$1,219,523 15,638,012 $38,824 24,265 $(-449,248) (-69,268) $36,000 - $(-31,490) - $232,996 - $1,219,523
15,638,012
kWh
$38,824
24,265
kW-months/year
$(-449,248)
(-69,268)
MMBtu
$36,000
-
lb
$(-31,490)
-
$
$232,996
-
$
TOTAL IMPLEMENTED Savings:
$100,563
Cost:
$62,300
$62,891 828,387 $1,672 1,045 - - $36,000 - - - - - $62,891
828,387
kWh
$1,672
1,045
kW-months/year
-
-
MMBtu
$36,000
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product