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IAC Assessment: SD0443
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IAC Assessment: SD0443
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IAC Center San Diego State University
Assessment Year 2012
Principal Product Metal Enclosures
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 45,600
Annual Production 15,000 Units
Production Hrs. Annual 5,954
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,458 1,241,281 kWh $0.11
Electricity Demand $29,000 2,992 kW-months/year $9.69
Electricity Fees $11,899 - $ -
Natural Gas $52,862 8,297 MMBtu $6.37
TOTAL ENERGY COSTS $224,220
RECOMMENDED SAVINGS* $20,269 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,269
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$591
Cost:
$100
$591 5,627 - - - - $591
5,627
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,935
Cost:
$2,500
$7,935 75,500 - - - - $7,935
75,500
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$420
Cost:
$115
$420 3,993 - - - - $420
3,993
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,443
Cost:
$618
- - - - $1,443 227 -
-
kWh
-
-
kW-months/year
$1,443
227
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,415
Cost:
$800
$1,260 12,000 $155 16 - - $1,260
12,000
kWh
$155
16
kW-months/year
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,400
Cost:
$2,500
$(-72) (-687) - - $3,472 545 $(-72)
(-687)
kWh
-
-
kW-months/year
$3,472
545
MMBtu
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,010
Cost:
$2,500
$3,010 28,620 - - - - $3,010
28,620
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,660
Cost:
$2,700
$1,660 15,794 - - - - $1,660
15,794
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$395
Cost:
$989
$395 3,757 - - - - $395
3,757
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$20,269
Cost:
$12,822
$15,199 144,604 $155 16 $4,915 772 $15,199
144,604
kWh
$155
16
kW-months/year
$4,915
772
MMBtu
TOTAL IMPLEMENTED Savings:
$20,269
Cost:
$12,822
$15,199 144,604 $155 16 $4,915 772 $15,199
144,604
kWh
$155
16
kW-months/year
$4,915
772
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas