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IAC Assessment: SD0444
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IAC Assessment: SD0444
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IAC Center San Diego State University
Assessment Year 2012
Principal Product PLASTICS (fluoropolymer seals and valves)
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales <$500,000
# of Employees 237
Plant Area (Sq.Ft.) 182,000
Annual Production 10,000 Units
Production Hrs. Annual 5,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,616 5,005,422 kWh $0.07
Electricity Demand $265,672 12,889 kW-months/year $20.61
Electricity Fees $7,817 - $ -
Natural Gas $64,607 99,198 MMBtu $0.65
TOTAL ENERGY COSTS $705,712
RECOMMENDED SAVINGS* $59,012 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,845
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,992
Cost:
$100
$1,992 27,144 - - - - $1,992
27,144
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,090
Cost:
$1,100
$8,090 79,729 - - - - $8,090
79,729
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,113
Cost:
$272
$1,113 12,355 - - - - $1,113
12,355
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$740
Cost:
$653
$450 6,128 $290 14 - - $450
6,128
kWh
$290
14
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,560
Cost:
$14,000
$8,560 158,000 - - - - $8,560
158,000
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,892
Cost:
$3,792
$1,892 25,789 - - - - $1,892
25,789
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$28,752
Cost:
$68,368
$7,400 100,880 $23,990 1,164 $(-2,638) (-4,050) $7,400
100,880
kWh
$23,990
1,164
kW-months/year
$(-2,638)
(-4,050)
MMBtu
08: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$7,873
Cost:
$20,250
$7,873 107,259 - - - - $7,873
107,259
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$59,012
Cost:
$108,535
$37,370 517,284 $24,280 1,178 $(-2,638) (-4,050) $37,370
517,284
kWh
$24,280
1,178
kW-months/year
$(-2,638)
(-4,050)
MMBtu
TOTAL IMPLEMENTED Savings:
$3,845
Cost:
$1,025
$3,555 45,627 $290 14 - - $3,555
45,627
kWh
$290
14
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas