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IAC Assessment: SD0550
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IAC Assessment: SD0550
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2017
Principal Product Dyed Textiles
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2253 - Knit Outerwear Mills
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 66,000
Annual Production 500,000 Units
Production Hrs. Annual 8,640
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,540,249 14,012,111 kWh $0.11
Electricity Demand $538,379 36,239 kW-months/year $14.86
Electricity Fees $35,853 - $ -
Natural Gas $594,020 423,079 MMBtu $1.40
TOTAL ENERGY COSTS $2,708,501
RECOMMENDED SAVINGS* $661,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $128,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$526,998
Cost:
$1,348,560
$541,236 4,924,800 $106,992 7,200 $(-98,496) - $(-22,734) (-16,238) - - $541,236
4,924,800
kWh
$106,992
7,200
kW-months/year
$(-98,496)
-
$
$(-22,734)
(-16,238)
MMBtu
-
-
Tgal
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$119,615
Cost:
$210,000
$(-17,309) (-157,500) $(-3,251) (-219) - - - - $140,175 52,500 $(-17,309)
(-157,500)
kWh
$(-3,251)
(-219)
kW-months/year
-
-
$
-
-
MMBtu
$140,175
52,500
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,225
Cost:
$2,500
$9,225 83,942 - - - - - - - - $9,225
83,942
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,945
Cost:
$600
$3,945 35,900 - - - - - - - - $3,945
35,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,077
Cost:
$9,750
- - - - - - $2,077 1,484 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,077
1,484
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$661,860
Cost:
$1,571,410
$537,097 4,887,142 $103,741 6,981 $(-98,496) - $(-20,657) (-14,754) $140,175 52,500 $537,097
4,887,142
kWh
$103,741
6,981
kW-months/year
$(-98,496)
-
$
$(-20,657)
(-14,754)
MMBtu
$140,175
52,500
Tgal
TOTAL IMPLEMENTED Savings:
$128,840
Cost:
$212,500
$(-8,084) (-73,558) $(-3,251) (-219) - - - - $140,175 52,500 $(-8,084)
(-73,558)
kWh
$(-3,251)
(-219)
kW-months/year
-
-
$
-
-
MMBtu
$140,175
52,500
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage