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IAC Assessment: SD0623
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IAC Assessment: SD0623
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IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2023
Principal Product powder coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 15,000
Annual Production 40,000 Units
Production Hrs. Annual 2,125
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,279 157,089 kWh $0.17
Electricity Demand $17,637 2,810 kW-months/year $6.28
Electricity Fees $6,217 - $ -
Natural Gas $45,771 2,329 MMBtu $19.65
TOTAL ENERGY COSTS $334,404
RECOMMENDED SAVINGS* $104,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 3.8113 PREVENT EXCESSIVE SOLVENT USAGE (OPERATOR TRAINING) Savings:
$49,875
Cost:
-
- - - - - - $49,875 525 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$49,875
525
gal
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$43,378
Cost:
$245,406
$36,025 207,400 $7,353 1,171 - - - - $36,025
207,400
kWh
$7,353
1,171
kW-months/year
-
-
MMBtu
-
-
gal
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,262
Cost:
$500
- - - - $6,262 320 - - -
-
kWh
-
-
kW-months/year
$6,262
320
MMBtu
-
-
gal
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,157
Cost:
$6,534
$2,157 12,419 - - - - - - $2,157
12,419
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,218
Cost:
$7,000
- - - - $3,218 164 - - -
-
kWh
-
-
kW-months/year
$3,218
164
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$104,890
Cost:
$259,440
$38,182 219,819 $7,353 1,171 $9,480 484 $49,875 525 $38,182
219,819
kWh
$7,353
1,171
kW-months/year
$9,480
484
MMBtu
$49,875
525
gal
TOTAL IMPLEMENTED Savings:
$56,137
Cost:
$500
- - - - $6,262 320 $49,875 525 -
-
kWh
-
-
kW-months/year
$6,262
320
MMBtu
$49,875
525
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)